Automatic Bag Unpacking Machine
- Fast Unpacking Speed and High Efficiency: For materials with good fluidity, the bag unpacking speed of the machine is 800-1200 bags per hour (the speed varies depending on the material specific gravity and bag specifications). The high-speed automatic bag unpacking machine greatly improves production efficiency.
- Good Dust Control Effect: This equipment adopts a fully enclosed structure, which can realize synchronous dust collection as needed. During the operation of the unpacking machine, no dust leakage is visible to the naked eye, and the environmental indicators of the workplace meet the national occupational health standards. The dust-free automatic bag unpacking machine creates a healthy working environment.
- Long Equipment Service Life: The cutter made of high-strength wear-resistant material better ensures the service life. It can be reasonably adjusted and used according to different working conditions to meet different material requirements and ensure the service life. The durable automatic bag unpacking machine has a long service life for long-term production needs.
- High Equipment Stability: The full-series optimized design and mechanism analysis, combined with dynamic long-term experimental calibration, better ensure the stable operation of the entire equipment. The stable automatic bag unpacking machine ensures continuous production without frequent failures.
- Reasonable Space Layout: The whole machine has a compact and beautiful appearance. The entire process from material bag conveying to material discharge and waste bag collection is integrated, and the entire unpacking and conveying process can be realized in a limited space. The space-saving automatic bag unpacking machine is suitable for factories with limited space.
- Flexible Design Layout: The equipment configuration can be reasonably allocated according to the site, and the design can be flexibly carried out according to the site conditions to meet the space requirements of different working conditions. The customizable automatic bag unpacking machine adapts to various on-site environments.
- Low Equipment Power Consumption: Compared with other equipment, under the condition of completing the same workload, the power consumption ratio is significantly reduced, which can better reduce energy consumption. The energy-saving automatic bag unpacking machine helps enterprises save energy costs.
Overview
What is an Automatic Bag Unpacking Machine?
The automatic bag unpacking machine is an efficient bag unpacking equipment composed of an unpacking shell, a conveying device, a guiding device, a cutting device, a dust removal device, a bag discharging device, a material discharging device and an alarm device. It is a high-performance automatic bag unpacking solution widely used in industrial production.This equipment is suitable for granular or powdery materials with good fluidity, and is applicable for the automatic unpacking of 10-50 bags of materials. It is a small-bag automatic bag unpacking machine that integrates bag material conveying, electric bag cutting, screening and conveying, closed dust removal and waste bag collection, making it an ideal choice for industrial bag unpacking needs.It features high automation, modular design, compact structure and a tight bag-clamping design to prevent dust emission, thus achieving good environmental protection effect. With fast unpacking speed and low power consumption, this industrial automatic bag unpacking machine is widely used in pharmaceutical, food, chemical, plastic, electronics, energy and other industries.
The automatic bag unpacking machine is an automatic bag unpacking equipment with an extremely wide application range. It has highly automated operation capabilities and can effectively perform bag unpacking and unloading operations for various bulk materials such as powders, granules and small lumps in various industries, even for materials with high gas content, high moisture content and paste-like materials. It is a versatile industrial bag unpacking machine for diverse material types.The automatic bag unpacking machine has stable and reliable high-speed palletizing and bag-breaking capabilities. It is easy to adjust, has high unpacking efficiency, simple structure, small floor space, low maintenance requirements and long service life. Mostly used for unpacking 20-50kg materials, this heavy-duty automatic bag unpacking machine is suitable for unpacking and unloading operations of various bagged powder and granular materials in chemical, plastic, feed, food, building materials and other industries.Compared with manual unpacking, the automatic bag unpacking machine has faster speed, cleaner unpacking effect and no dust leakage, which reduces labor and raw material waste, bringing cost-saving benefits to industrial production lines.
Main Application Fields: Petrochemical, chemical, plastic, pharmaceutical, food, new materials, energy, daily chemical, coating, environmental protection and other industries. It is a professional automatic bag unpacking machine tailored for these specific industrial sectors.
Working Principle of Automatic Bag Unpacking Machine:
Manually place the material packaging bags on the conveyor belt; the conveyor belt sends the packaging bags into the unpacking machine; the rotating bag-breaking device cuts the packaging bags; the materials fall into the discharge hopper through the sieve holes of the rotating sieve; the packaging bags are rotated to the bag discharger by the rotating drum and discharged. The dust generated during bag cutting is removed by a pulse bag filter, and no dust is leaked during the bag-breaking process, effectively protecting the environment and working space. This dust-free automatic bag unpacking machine ensures a clean working environment.For chemical raw materials that have been unpacked, they can be directly transported to production equipment with a pipe chain conveyor device, avoiding manual contact and fundamentally preventing dust from polluting the environment. The automatic bag unpacking machine can be perfectly matched with conveying equipment for seamless production integration.
Composition Structure of Automatic Bag Unpacking Machine:
- Roller Conveyor: Mainly composed of a roller conveyor, a driving device and a bracket supporting the conveyor. Each component of this industrial automatic bag unpacking machine is designed for stable performance.
- Lifting and Supporting Device: Mainly composed of a pallet bracket, a lifting device and corresponding brackets. These components ensure smooth material lifting in the automatic bag unpacking machine.
- Bag Unpacking and Breaking Device: Mainly composed of a belt-gripping device, bag-breaking cutters, a tool holder and corresponding brackets. The design of the unpacking mechanism mainly focuses on the cutters, enabling the cutters to break bags quickly and easily with good bag-breaking effect. The high-performance cutting system of the automatic bag unpacking machine ensures efficient bag breaking.
- Vibration Screening Device: Mainly composed of a vibration device, a screen body and a screen mesh, used for perfect separation of materials and woven bags. The screening function of the automatic bag unpacking machine guarantees thorough material and bag separation.
- Discharge Device: Mainly composed of a discharge hopper, a discharge conveyor and corresponding brackets. The discharge system of the automatic bag unpacking machine ensures smooth material output.
- Waste Bag Compression Collector: Compresses and collects the intact separated empty woven bags. The waste bag handling component of the automatic bag unpacking machine optimizes waste management.
Technical Characteristics of Automatic Bag Unpacking Machine:
- Efficient Operation: Significantly reduces labor and operation costs in daily production processes. The cost-effective automatic bag unpacking machine helps enterprises cut production expenses.
- Reduced Loss: Reduces the material residue rate in bags and improves utilization efficiency. This high-efficiency automatic bag unpacking machine maximizes material utilization.
- Dust-Free and Environmentally Friendly: Equipped with a powerful dust filtration system, no dust overflows, and the powder recovery efficiency is improved. The eco-friendly automatic bag unpacking machine meets environmental protection standards.
- Low Residue Rate: The cutter edge is designed specifically to reduce the residue of scraps caused by small bag cutting. The precision-designed automatic bag unpacking machine minimizes material waste.
- Strong Adaptability: Adopts an innovative side-bag feeding method, adapting to small bag packaging with various sealing methods. The versatile automatic bag unpacking machine is suitable for different packaging types.
- Clean Production: All product-contact parts are made of stainless steel. The hygienic automatic bag unpacking machine is suitable for food, pharmaceutical and other hygiene-sensitive industries.
- Automatic Control: An optional automatic bag loading system is available, and all processing steps run automatically without excessive manual intervention. The fully automatic bag unpacking machine realizes unmanned operation in production lines.
Maintenance of Automatic Bag Unpacking Machine:
- First of all, inspection before use: We need to conduct a necessary inspection of the equipment before use. Only when it is confirmed that there is no problem with the equipment can you start the equipment. If you let the equipment work when there is a problem with it, it will not only bring you unnecessary troubles but also make the machine problem more serious. Proper pre-use inspection ensures the normal operation of the automatic bag unpacking machine.
- Secondly, timely cleaning after use: Timely cleaning is to ensure a longer service life of your machine. The length of your machine's service life depends on whether you do a good job in this aspect of maintenance. Regular cleaning after use extends the service life of the automatic bag unpacking machine.
- The overall maintenance of the entire equipment: Conduct regular inspections of the machine to see which parts need repair or replacement. In this way, your usual efforts in maintenance can save you a lot of trouble in the production process. Regular overall maintenance ensures the long-term stable operation of the automatic bag unpacking machine.
Small Bag Dosing Station
- This series of equipment is suitable for the unpacking, feeding, screening and discharging of small and medium-sized bagged materials in the pharmaceutical, chemical and food industries.During unpacking, the dust collection fan prevents the material dust from flying everywhere.
- The equipment is especially suitable for working conditions of small-batch manual feeding and materials that are easy to agglomerate.
- The feeding platform is in a negative pressure state, with no dust leakage, achieving dust-free and environmental protection. There is no material loss during the feeding process, protecting the clean environment.
- Built-in high-efficiency dust collector, easy to maintain, and can also be connected with dust collection equipment.
- A variety of main materials can be selected according to the actual needs of users: SS304, SS304L, SS316, 316L, carbon steel, etc.
- Can be equipped with an automatic cutter and set up automatic feedback to realize the interlocking automation of the overall equipment;
- The overall structure, overall height and hopper can be designed and adjusted according to the user's actual on-site layout.
- Can be connected with positive pressure/negative pressure conveying to supply materials for the production line.
Ton Bag Unpacking Station
- Strong adaptability, capable of handling the unpacking and unloading operations of powdery and granular materials in ton bags, and widely applicable to various industries for ton bag unpacking.
- Dust-free and environmentally friendly: the ton bag unpacking equipment adopts airbag sealing or double-layer clamping mouth sealing, and is equipped with a negative pressure dust collection device, which is airtight and reliable, enabling dust-free operation and operation on-site for ton bag unpacking.
- Convenient and efficient: wired remote control is used for unloading work of the ton bag unpacking station, with simple operation, which can greatly improve the feeding efficiency.
- Flexible design: the unloading auxiliary method is determined according to the characteristics of materials, and the components of the ton bag rack and the load of the electric hoist are determined according to the on-site conditions and the size of the ton bag for the ton bag unpacking station.
- Airbag clamping mouth sealing: the structure is completely closed during unloading, with no dust leakage during ton bag unpacking.
- A code scanner and touch screen can be set up to avoid feeding errors in the ton bag unpacking process.
- The pneumatic pushing and kneading plate squeezes the ton bag to promote the falling of materials, improving the unloading efficiency of the ton bag unpacking station.
- Clean crane and electric hoist operation, fixed lifting to straighten the bag mouth to assist unloading, saving time and effort for ton bag unpacking.
- Simple structure, low later maintenance cost for the ton bag unpacking station.