Horizontal Airflow Sieve
- Reliable quality, capable of long-term continuous operation. This ensures stable production for manufacturers and reduces downtime losses, meeting the high-demand production needs of industrial lines.
- High sieving efficiency, with a screen penetration rate of 85-95%. This high efficiency helps improve the utilization rate of raw materials and increase overall production output, which is a key advantage for production line engineers pursuing high productivity.
- Large output, which can be 5-10 times higher than that of ordinary vibrating sieves or even more. This significant output improvement helps manufacturers expand production scale without increasing excessive equipment investment, making it a cost-effective choice for procurement professionals.
- Wide applicable fineness range, capable of sieving and grading powdery materials of 80-500 meshes (ordinary vibrating sieves are difficult to sieve and grade powdery materials above 200 meshes). This wide range meets the diverse fine powder grading needs of different industries, such as chemical, pharmaceutical and food industries.
- Enclosed structure, no dust leakage, and no environmental pollution. This meets the environmental protection requirements of modern factories, ensuring a clean working environment and complying with industrial environmental standards, which is important for factory managers responsible for environmental management.
- Vertical installation of the sieving screen without load, resulting in longer service life and easier screen replacement. Reduced screen replacement frequency and simple operation lower maintenance workload for production line engineers, saving maintenance time and costs.
- Precise sieving and grading standards, no oversize mixing phenomenon, and zero screen residue (a feature that ordinary vibrating sieves are difficult to achieve). This high precision ensures the quality consistency of the finished powder, meeting the strict quality requirements of pharmaceutical, food and other high-end industries.
- Simple installation, convenient operation and easy maintenance. These user-friendly features reduce the difficulty of equipment deployment and daily management for production line teams, saving training and operation costs.
- Low noise and low power consumption. Low noise improves the working environment of the workshop, while low power consumption helps manufacturers reduce energy costs, which is in line with the cost-saving needs of factory managers.
- Customized design available according to users' special needs. This customization capability ensures the horizontal airflow sieve can adapt to the unique production conditions of different industries and enterprises, meeting the personalized procurement requirements of companies.
Overview
Horizontal airflow sieve, also known as horizontal cyclone sieve, is usually called horizontal airflow sieve or horizontal airflow sieving machine due to its horizontal shape. It is a high-tech sieving equipment widely used in industrial powder processing.Horizontal cyclone sieve is a high-tech equipment designed for high-precision vibrating sieving of fine powders. It can continuously sieve powdery materials with a fineness range of 80-500 meshes, featuring a wide applicable fineness scope and replaceable sieving screens as needed. This horizontal airflow sieving machine is ideal for manufacturers requiring continuous and precise powder sieving.Horizontal airflow sieve boasts advantages such as high sieving efficiency, large output, precise fineness, no oversize mixing, vertical installation of sieving screens without load (extending screen service life), fully enclosed structure (no dust leakage), low noise, low energy consumption, continuous operation capability, and easy maintenance. These features make it a cost-effective choice for production line engineers and procurement teams in various industries.It is mainly available in two materials: stainless steel and carbon steel, meeting different industrial environment needs for powder sieving equipment.In a sealed state, it uses high-speed airflow as the carrier to make fully diffused powder particles spray towards the sieving screen with sufficient kinetic energy, achieving rapid classification. This working principle ensures the horizontal airflow sieve performs well in high-precision powder grading tasks.With high sieving efficiency, good sealing performance and large output, it is widely used in chemical, pharmaceutical, food, papermaking, metallurgy, building materials, rubber, machinery and other industries. It is a key equipment for powder processing in these industrial sectors, favored by factory managers and procurement professionals.
Working Principle:
The sieving screen of the horizontal airflow sieve is cylindrical and placed inside the sieve body. Unlike traditional sieving equipment that relies on gravitational potential energy, the horizontal airflow sieve pioneers a new sieving method using the kinetic energy of the carrier fluid. This innovative design makes it more efficient than conventional vibrating sieves for fine powder processing.The materials to be sieved are mixed with airflow and atomized through the screw conveying system, then enter the screen cylinder. When the materials pass through the wind wheel blades inside the screen cylinder, they are subjected to centrifugal force and cyclone propulsion, which enables the materials to spray through the screen and finally be discharged from the fine material outlet. Materials that cannot pass through the screen are discharged from the coarse material outlet along the wall of the screen cylinder. This process ensures continuous and stable sieving, suitable for long-term production line operation.In a sealed state, it uses high-speed airflow as the carrier to make fully diffused powder particles spray towards the sieving screen with sufficient kinetic energy, achieving the purpose of rapid classification. This working mode effectively avoids dust pollution and ensures the purity of the sieved powder, meeting the quality requirements of pharmaceutical, food and other industries.Therefore, the horizontal airflow sieve has large output, high efficiency, no screen sticking, no screen hole blockage and precise fineness. These advantages help manufacturers improve production efficiency and reduce maintenance costs, making it a preferred choice for production line engineers and procurement teams.
Application Scope:
Horizontal airflow sieve is widely used for various hard-to-sieve fine powders, and can effectively sieve fine powders within the range of 50-500 meshes. It solves the problem that conventional vibrating sieves are difficult to sieve powders above 200 meshes, providing a reliable solution for fine powder grading in various industries.Examples of applicable materials include light calcium powder, activated calcium powder, activated carbon powder, starch, traditional Chinese medicine powder, fly ash, zinc powder, graphite powder, quartz sand powder, gold powder, clay powder, hawthorn powder, fruit and vegetable powder, calcium hydroxide powder, pesticide powder, konjac powder, fluorescent powder, wood powder, flour, epoxy resin powder, manganese dioxide, sulfur powder, aluminum oxide powder, bakelite powder, magnesium oxide, perlite powder, iron powder, cotton linters, etc. This wide material adaptability makes it suitable for procurement needs of companies in multiple industries.Horizontal airflow sieving machine is a sieving and grading equipment with a screen, not a grinding machine. It is important for factory managers and procurement personnel to distinguish between sieving and grinding functions to select the right equipment for production needs.The crushing function of its feeder only breaks up agglomerated powder lumps to facilitate sieving, and has no grinding function. This design focuses on improving sieving efficiency rather than changing the particle size of the original powder, ensuring the original properties of the materials are maintained.Therefore, when selecting a horizontal airflow sieving machine to sieve fine powder of a certain fineness, it is first necessary to know the proportion of the fine powder of that fineness in the raw material. For example, if the fineness of the raw material is only 200 meshes, it is impossible to sieve out fine powder of 325 meshes. This reminder helps procurement professionals make correct equipment selection and avoid production errors.The horizontal airflow sieve is characterized by sieving fine powder rather than coarse materials. Block and granular materials are more suitable for grading with vibrating sieves. This clear division of applicable materials helps production line engineers match the right sieving equipment for different material types, improving overall production efficiency.
Functions of Horizontal Airflow Sieve:
The horizontal airflow sieve has three key functions: airflow feeding, feeder agglomerate crushing and airflow rough sieving. These functions bring multiple benefits to customers: saving the investment, operation and maintenance costs of a separate feeding machine; extending the service life of the fine sieving screen by more than 10 times; stably increasing output; reducing energy consumption; and improving the quality of the sieved finished powder. These cost-saving and efficiency-enhancing advantages are highly valued by factory managers and procurement teams looking to optimize production costs.
Technical Parameters
Technical Parameters
| Model | Output(kg/h) | Processing accuracy(%) | Sieve Mesh(Mesh number) | Diameter(mm) | Length(mm) | Surface Area(m²) | Speed(r/min) | Power(kW) |
| QLS1-65 | 3000 | ≥85 | 5~500 | 180 | 650 | 0.36 | 815~1110 | 2.2 |
| QLS30-100 | 5000 | 300 | 1000 | 0.94 | 820~980 | 4 | ||
| QLSX30-80 | 5000 | 300 | 800 | 0.75 | 820~980 | 4 | ||
| QLSS20-65 | 3500 | 200 | 650 | 0.4 | 1450 | 2.2 | ||
| QLSZ20-65 | 3500 | 200 | 650 | 0.4 | 1450 | 2.2 | ||
| QLSZ40-90 | 5000 | 400 | 900 | 1.1 | 960 | 5.5 | ||
| QLSL20-60 | 30 | 200 | 600 | 0.37 | 960 | 1.5 |
Your requirements are the basis for our development and a daily challenge to bring to fruition, please do not hesitate to inquiry us.
Circular Swing Screen
- Simulating manual swing screening, materials move in displacement on the screen mesh platform. The time that materials stay on the screen mesh is usually more than 85%, and the screening efficiency can reach more than 95%.
- The screen mesh diameter ranges from 600mm to 2900mm, the processing area ranges from 0.28 square meters to 6.4 square meters, the material passing rate can reach 99%, and the output can reach 40 tons per hour, which is 5-10 times that of ordinary vibrating screens. One machine can replace multiple machines, and its output is 5-10 times that of ordinary vibrating screens.
- An anti-clogging design is adopted under each layer of screen mesh, and up to 5 types of screen cleaning devices can be installed according to the material characteristics during the screening process, such as cleaning balls, brush cleaning driven by independent gears, air-jet cleaning and combined air-jet/brush cleaning systems. The screening systems that partially or fully adopt air-jet cleaning are usually used for products with high viscosity or static electricity to ensure that the screen mesh does not get clogged.
- The swing screen performs slight elliptical swing motion without high-speed vibration, which has little impact on materials and will not damage the shape of materials. Granular crystalline materials can also be screened.
- It has a built-in airtight and vacuum design, no need for any air purification or dust collection auxiliary devices, and has a good dust-proof effect.
Dry Label Remover Machine
- Efficiency and Labor:It saves labor, has high efficiency, and the workload completion rate can reach approximately 98%. This dry label remover machine significantly reduces labor costs compared to manual operations, making it an ideal choice for PET bottle recycling factories looking to optimize efficiency.
- Capacity and Production Capacity:It has a large capacity with a production capacity ranging from 500 to 2000 KG/H, and multiple specifications are available. The reasonably designed structure enhances the output. This high-capacity PET bottle label remover machine can meet the diverse production needs of different-scale PET bottle recycling lines, ensuring stable and efficient operation.
- Cutter - Related:It is equipped with more than 300 specially designed alloy steel blades, which are durable. Some parts adopt diamond wear-resistant blades, whose wear-resistant service life is twice that of alloy cutter particles. The cutter heads are made of high-alloy materials, featuring a large welding area, high hardness, wear resistance, and durability. Moreover, the cutter heads do not need to be replaced in a whole row; only the damaged single cutter head needs to be replaced. The high-quality cutters of this dry label remover machine ensure long-term stable operation, reducing the frequency of maintenance and replacement.
- Label Removal and Separation Effect:It has a high label removal rate. The new machine can be used after installing two-thirds of the blades, and the distance between the moving knife and the door knife can be adjusted, so the label removal effect can reach more than 95% or even more than 98%. The separation rate is as high as 99.5% or more. It adopts a new type of detachable air suction separator, which solves the problem of working on rainy days. The separated paper contains no bottle caps or broken bottles, only a small amount of bottle rings. This PET bottle label remover machine ensures excellent label removal and separation performance, providing high-quality raw materials for the subsequent PET bottle crushing and cleaning process.
- Other Advantages:The blades and cylinder walls are made of thick-walled materials, extending the service life by 3 to 4 years. The rotation speed of the label remover machine is reduced, which lowers the bottle mouth breaking rate without affecting the label removal rate and output. The machine adopts a staggered opposite door, which is convenient for checking the damage of the cutter heads inside the barrel. The machine is equipped with an additional automatic device, enabling easy label removal for both intact bottles and flat bottles. The length of the machine can be customized according to the customer's daily output. This customizable dry label remover machine can be tailored to the specific production needs of different customers, enhancing its adaptability in various PET bottle recycling production lines.
Drum Screen
- High screening efficiency: The drum support adopts an integral shaft structure, which ensures stable and reliable operation and high screening efficiency. This high - efficiency drum screen can greatly improve the material processing speed in production lines.
- Simple structure: The overall structure is simple, with few failures and high cost - effectiveness; the internal drum screen accessories adopt a split design, making replacement and maintenance fast and convenient. The simple structure of this drum screen reduces the maintenance cost for manufacturers and enterprises.
- Not easy to clog: It adopts the rolling conveying principle, with small friction coefficient, light wear, and the screen holes are not easy to clog. The anti - clogging performance of this drum screen ensures long - term stable operation of the production line.
- Energy saving: It adopts reduction transmission, with high transmission efficiency, small power, and energy saving. This energy - saving drum screen helps enterprises reduce energy consumption and production costs, which is in line with the development needs of energy - saving production.
- Good sealing: The drum body adopts an effective sealing structure, which does not produce dust and cause pollution; the screening cylinder can be closed, making it easy for closed dust collection. The good sealing performance of this drum screen meets the environmental protection requirements of modern enterprises and creates a good working environment for workers.
- High reliability: The whole machine has high reliability, with less one - time investment; it operates reliably and has a long service life. The high reliability of this drum screen ensures that enterprises can recover the investment cost quickly and obtain long - term economic benefits.
- Strong customization: Different screen materials and screen hole sizes can be adopted according to customer requirements, with high screening efficiency and low maintenance cost. The strong customization of this drum screen can meet the specific screening needs of different industries and enterprises, such as stone yards, coal mines, chemical plants, etc.
Electrostatic Separator
- Advanced Feeding Technology: According to different materials, a unique feeding method or independent frequency conversion speed control is adopted for feeding, ensuring materials enter the corona electric field evenly. The double-roller electrostatic separator can perform secondary sorting of plastics and metals to improve purity. Compared with single-roller electrostatic separators, it saves time and labor and increases production capacity. The advanced feeding system of this electrostatic separator greatly enhances sorting efficiency and adaptability to different materials.
- Safety Guarantee Design: The equipment generates tens of thousands of volts of high voltage during operation, and there are still high-voltage charges after shutdown. The company has designed an automatic discharge function to ensure the safety of operators. The safety-oriented design of this high-voltage electrostatic separation machine prioritizes the protection of on-site personnel during operation and shutdown.
- Good Dust Removal Effect: A large amount of dust will accumulate inside the equipment after running for a period of time, which affects the sorting effect. The company has designed a dust removal or dust blowing device to maintain the sorting effect. The effective dust removal system of this electrostatic separator ensures long-term stable sorting performance and reduces maintenance frequency.
- Stable Voltage Regulation: Voltage may fluctuate due to weather humidity or peak power consumption. The company has designed an automatic voltage regulation device to stabilize the high-voltage power supply and ensure sorting quality. The automatic voltage regulation function of this electrostatic separation equipment ensures consistent sorting quality even under unstable power supply conditions.
- Easy Operation and Maintenance: During the equipment update, safety, maintenance, operation, and usability are taken into consideration. The speed and feeding adjustment adopt frequency conversion control, and it is equipped with national standard motors, making it easy to operate and maintain. The user-friendly design of this electrostatic separator simplifies daily operation and maintenance for production line engineers and maintenance personnel.
Air Separator
- Flexible Regulation: It has stepless air volume control. The air volume, air speed, and air pressure can be flexibly adjusted through an inverter; both the belt and the air separation drum can be adjusted in speed by frequency conversion; the air volume, air speed, and air pressure at the fan outlet can be adjusted to change the types of separated substances according to needs. The flexible regulation function of the air separator allows it to adapt to different solid waste sorting scenarios, improving the versatility of the equipment.
- Energy Consumption and Environmental Protection: It operates with internal circulating air, resulting in low energy consumption; the air pressure in the settling chamber is controlled to be negative pressure, leading to low noise and less dust emission; the exhaust pipe is equipped with an interface connected to the dust removal and deodorization system to control air pollution. This air separator is an energy-saving and environment-friendly equipment, conforming to the environmental protection requirements of modern solid waste treatment projects.
- Reasonable Design: It features integrated electronic control, an attractive design, and easy installation; the whole machine adopts a modular design with clear functional division, making operation and maintenance simple, and facilitating the addition or reduction of functions as well as later maintenance and repair; the feeding conveyor uses a high-speed belt conveyor to improve the sorting effect, and the separation drum allows large-volume combustible materials to enter the light material component; the light material settling chamber is made of galvanized steel plates, which is corrosion-resistant and pressure-resistant. The reasonable design of the air separator reduces installation and maintenance costs for users, and ensures long-term stable operation of the equipment.
- Superior Performance: The unique cavity shape improves crushing efficiency; for example, the involute cavity design makes materials hit the impact plate vertically, increasing the number of hits; the heavy rotor increases the moment of inertia and improves the material linear speed; the hydraulic operating system is simple and fast, allowing full hydraulic adjustment of the discharge particle size and top-opening replacement of vulnerable parts; high-quality materials extend the service life, with the machine shell, plate hammer, rotor, bearing, etc., made of high-quality raw materials; fine processing ensures stable operation, with the heavy rotor welded as a whole and the fitting surfaces such as the lower frame and bearing seat processed finely. The superior performance of the air separator guarantees high-efficiency and stable operation in long-term solid waste sorting work, reducing the frequency of equipment failures.
- Diversified Functions: The pressure-suction system can effectively remove light materials overflowing outside the screen; it has flexible application and strong adaptability; the fully automatic electronic control system enables remote control and remote operation; multiple configurations are available to meet personalized customization; professional solutions can be provided. The diversified functions of the air separator make it suitable for different solid waste treatment needs of manufacturers, and can be customized according to the specific requirements of the production line.