Inline Vibrating Sifter
- An inline sifter is a circular vibratory screener for preliminary screening of granular materials, often used in the food industry to remove impurities.
- High sifting efficiency, high sifting precision, easy maintenance and cleaning, simple operation, etc., which can reduce the operation and maintenance cost of enterprises.
- It can complete a large number of sifting operations in a short time with high sifting efficiency, helping enterprises improve the output of finished products and enhance market competitiveness.
- The high-precision sifting technology can realize the accurate classification of granular materials, without worrying about the mixing of particles of similar sizes, which is especially important for industries with high material purity requirements such as food and pharmaceutical industries.
- It is easy to maintain and clean, which greatly reduces the problem of dust flying, and the operation is simple and easy to master, reducing the training cost for new operators of enterprises.
- Large impurity removal output: the discharge port of the inline vibrating sifter is designed at the bottom of the sifter machine, so the finished products under the sifter can pass through the sifter quickly, reducing the residence time of materials on the sifter surface and greatly improving the sifting output, which is suitable for large-scale production lines with high output requirements.
Overview
Inline vibrating sifter is a commonly used sifting equipment for particle sorting and separation. It is widely applied in various industrial and agricultural scenarios to achieve efficient material classification.Inline sifter, also known as inline vibrating sifter, is divided into two types: single-vibration-source and double-vibration-source. The single-vibration-source mainly generates vertical vibration when acting on materials and does not have an automatic discharging function. The double-vibration-source can produce vortex motion on the sifter surface and has an automatic discharging function, which is more suitable for large-scale production lines requiring continuous operation.Inline vibrating sifter is mainly used for impurity removal and sifting of powders in the process flow of powder production lines, helping to improve the purity of finished powder products and ensure the stable operation of subsequent production links.Inline sifter is not only applicable to the industrial field but also suitable for agriculture, chemical industry, food industry, pharmaceutical industry and other fields, meeting the diversified sifting needs of different industries.
Inline vibrating sifter is a multi-purpose new type of sifting machine specially designed for some industries. The vibration motor of this machine has two power arrangement modes: single-motor and double-motor. The material running track has multiple adjustment forms, which significantly increases the equipment adaptability. With direct material discharge, it has a large processing capacity, effectively improving the overall production efficiency of the production line.According to different usage conditions, the inline vibrating sifter can be modified in a targeted manner to solve problems such as reducing the labor intensity of employees and improve production efficiency, which is highly favored by factory managers and production line engineers.Inline vibrating sifter is mostly used for rough sifting and precision sifting of particles and powders in industries such as flour, starch, washing powder, metal powder, additives, chemical industry and non-metallic minerals. It has a large processing capacity and is easy to integrate with production lines, making it an ideal choice for procurement departments of related companies.It can be designed and manufactured according to the user's requirements, such as increasing the height of the feed inlet and installing butterfly valves at the discharge outlet, to better match the actual production needs of different users.
Main Components of the Inline Vibrating sifter:
The main components of the inline vibrating sifter include the sifter body, vibration machinery and bracket, which together ensure the stable and efficient operation of the equipment.The sifter body is the most important part of the inline sifter. The size of its sifter holes can be selected according to the size of the granular materials and sifting requirements, ensuring accurate classification of materials.The function of the vibration machinery is to provide vibration force for the sifter body, so that the granular materials entering the sifter machine can be siftered out through the sifter holes, realizing the rapid separation of materials.The bracket is the basic supporting structure of the inline vibrating sifter, supporting the sifter body and vibration machinery, and ensuring the stability and safety of the entire inline sifter during operation.
Working Principle of the Inline Vibrating Screen:
The working principle of the inline vibrating sifter is to sifter the granular materials through the sifter holes of the sifter body and classify and store the granular materials, which is simple and easy to understand, and convenient for production line engineers to operate and maintain.The vibration mechanism of the sifter machine provides vibration force to make the granular materials move forward on the sifter, promoting the continuous sifting of materials and avoiding material accumulation on the sifter.These granular materials are restricted by the sifter hole diameter. Only the granular materials that meet the corresponding sifter hole size can pass through the holes and enter the next link, ensuring the sifting precision of materials.In this process, the granular materials smaller than the sifter hole diameter will fall from the sifter surface to the lower end, while the granular materials larger than the sifter hole diameter will be separated to a higher level, realizing the effective classification of materials with different particle sizes.
Application scenarios of the Inline Vibrating Screen:
Inline vibrating sifter is widely used in powder sifting, particle sifting, liquid filtration, sewage treatment, chemical industry, pharmaceutical industry, food industry, ceramic industry, paper industry and other industries, providing professional sifting solutions for different industries.
- Dust/particle material sifting: separating dust or particle materials by size. Inline vibrating sifter can be used for materials such as lime, cement, coal powder, plastic particles, etc., meeting the sifting needs of different granular materials.
- Liquid filtration: Inline vibrating sifter can be used for clarification, filtration, impurity removal and other functions, such as filters in food, pharmaceutical and chemical industries, ensuring the purity of liquid materials.
- Sewage treatment: Inline vibrating sifter is used for solid-liquid separation of sewage and plays an important role in the sewage treatment system, helping to improve the efficiency of sewage treatment and meet environmental protection standards.
- Ceramic/paper industry: Inline vibrating sifter can be used for clay sifting in ceramic and porcelain industries, and also for fiber sifting in the papermaking process, improving the quality of ceramic products and paper products.
- Other industries: Inline vibrating sifter can also be used for material sifting in industries such as fine powder, feed, chemical fertilizer, petrochemical industry and glass industry, showing strong versatility and adaptability.
Technical Parameters
Technical Parameters
| Model | Power(kw) | Screen Surface Diameter(mm) | Effective Area(㎡) | Size(mm） |
| ZPS-600 | 0.18 | 520 | 0.2124 | 740×600×560 |
| ZPS-800 | 0.25 | 720 | 0.4072 | 1010×800×600 |
| ZPS-1000 | 0.37 | 890 | 0.6221 | 1200×970×640 |
| ZPS-1200 | 0.55 | 1090 | 0.9331 | 1430×1170×700 |
| ZPS-1500 | 0.75 | 1390 | 1.5175 | 1780×1470×760 |
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Circular Swing Sifter
- Simulating manual swing screening, materials move in displacement on the screen mesh platform. The time that materials stay on the screen mesh is usually more than 85%, and the screening efficiency can reach more than 95%.
- The screen mesh diameter ranges from 600mm to 2900mm, the processing area ranges from 0.28 square meters to 6.4 square meters, the material passing rate can reach 99%, and the output can reach 40 tons per hour, which is 5-10 times that of ordinary vibrating screens. One machine can replace multiple machines, and its output is 5-10 times that of ordinary vibrating screens.
- An anti-clogging design is adopted under each layer of screen mesh, and up to 5 types of screen cleaning devices can be installed according to the material characteristics during the screening process, such as cleaning balls, brush cleaning driven by independent gears, air-jet cleaning and combined air-jet/brush cleaning systems. The screening systems that partially or fully adopt air-jet cleaning are usually used for products with high viscosity or static electricity to ensure that the screen mesh does not get clogged.
- The swing screen performs slight elliptical swing motion without high-speed vibration, which has little impact on materials and will not damage the shape of materials. Granular crystalline materials can also be screened.
- It has a built-in airtight and vacuum design, no need for any air purification or dust collection auxiliary devices, and has a good dust-proof effect.
Dry Label Remover Machine
- Efficiency and Labor:It saves labor, has high efficiency, and the workload completion rate can reach approximately 98%. This dry label remover machine significantly reduces labor costs compared to manual operations, making it an ideal choice for PET bottle recycling factories looking to optimize efficiency.
- Capacity and Production Capacity:It has a large capacity with a production capacity ranging from 500 to 2000 KG/H, and multiple specifications are available. The reasonably designed structure enhances the output. This high-capacity PET bottle label remover machine can meet the diverse production needs of different-scale PET bottle recycling lines, ensuring stable and efficient operation.
- Cutter - Related:It is equipped with more than 300 specially designed alloy steel blades, which are durable. Some parts adopt diamond wear-resistant blades, whose wear-resistant service life is twice that of alloy cutter particles. The cutter heads are made of high-alloy materials, featuring a large welding area, high hardness, wear resistance, and durability. Moreover, the cutter heads do not need to be replaced in a whole row; only the damaged single cutter head needs to be replaced. The high-quality cutters of this dry label remover machine ensure long-term stable operation, reducing the frequency of maintenance and replacement.
- Label Removal and Separation Effect:It has a high label removal rate. The new machine can be used after installing two-thirds of the blades, and the distance between the moving knife and the door knife can be adjusted, so the label removal effect can reach more than 95% or even more than 98%. The separation rate is as high as 99.5% or more. It adopts a new type of detachable air suction separator, which solves the problem of working on rainy days. The separated paper contains no bottle caps or broken bottles, only a small amount of bottle rings. This PET bottle label remover machine ensures excellent label removal and separation performance, providing high-quality raw materials for the subsequent PET bottle crushing and cleaning process.
- Other Advantages:The blades and cylinder walls are made of thick-walled materials, extending the service life by 3 to 4 years. The rotation speed of the label remover machine is reduced, which lowers the bottle mouth breaking rate without affecting the label removal rate and output. The machine adopts a staggered opposite door, which is convenient for checking the damage of the cutter heads inside the barrel. The machine is equipped with an additional automatic device, enabling easy label removal for both intact bottles and flat bottles. The length of the machine can be customized according to the customer's daily output. This customizable dry label remover machine can be tailored to the specific production needs of different customers, enhancing its adaptability in various PET bottle recycling production lines.
Drum Sifter
- High sifter efficiency: The drum support adopts an integral shaft structure, which ensures stable and reliable operation and high sifter efficiency. This high - efficiency drum sifter can greatly improve the material processing speed in production lines.
- Simple structure: The overall structure is simple, with few failures and high cost - effectiveness; the internal drum sifter accessories adopt a split design, making replacement and maintenance fast and convenient. The simple structure of this drum sifter reduces the maintenance cost for manufacturers and enterprises.
- Not easy to clog: It adopts the rolling conveying principle, with small friction coefficient, light wear, and the sifter holes are not easy to clog. The anti - clogging performance of this drum sifter ensures long - term stable operation of the production line.
- Energy saving: It adopts reduction transmission, with high transmission efficiency, small power, and energy saving. This energy - saving drum sifter helps enterprises reduce energy consumption and production costs, which is in line with the development needs of energy - saving production.
- Good sealing: The drum body adopts an effective sealing structure, which does not produce dust and cause pollution; the siftering cylinder can be closed, making it easy for closed dust collection. The good sealing performance of this drum sifter meets the environmental protection requirements of modern enterprises and creates a good working environment for workers.
- High reliability: The whole machine has high reliability, with less one - time investment; it operates reliably and has a long service life. The high reliability of this drum sifter ensures that enterprises can recover the investment cost quickly and obtain long - term economic benefits.
- Strong customization: Different sifter materials and sifter hole sizes can be adopted according to customer requirements, with high siftering efficiency and low maintenance cost. The strong customization of this drum sifter can meet the specific siftering needs of different industries and enterprises, such as stone yards, coal mines, chemical plants, etc.
Electrostatic Separator
- Advanced Feeding Technology: According to different materials, a unique feeding method or independent frequency conversion speed control is adopted for feeding, ensuring materials enter the corona electric field evenly. The double-roller electrostatic separator can perform secondary sorting of plastics and metals to improve purity. Compared with single-roller electrostatic separators, it saves time and labor and increases production capacity. The advanced feeding system of this electrostatic separator greatly enhances sorting efficiency and adaptability to different materials.
- Safety Guarantee Design: The equipment generates tens of thousands of volts of high voltage during operation, and there are still high-voltage charges after shutdown. The company has designed an automatic discharge function to ensure the safety of operators. The safety-oriented design of this high-voltage electrostatic separation machine prioritizes the protection of on-site personnel during operation and shutdown.
- Good Dust Removal Effect: A large amount of dust will accumulate inside the equipment after running for a period of time, which affects the sorting effect. The company has designed a dust removal or dust blowing device to maintain the sorting effect. The effective dust removal system of this electrostatic separator ensures long-term stable sorting performance and reduces maintenance frequency.
- Stable Voltage Regulation: Voltage may fluctuate due to weather humidity or peak power consumption. The company has designed an automatic voltage regulation device to stabilize the high-voltage power supply and ensure sorting quality. The automatic voltage regulation function of this electrostatic separation equipment ensures consistent sorting quality even under unstable power supply conditions.
- Easy Operation and Maintenance: During the equipment update, safety, maintenance, operation, and usability are taken into consideration. The speed and feeding adjustment adopt frequency conversion control, and it is equipped with national standard motors, making it easy to operate and maintain. The user-friendly design of this electrostatic separator simplifies daily operation and maintenance for production line engineers and maintenance personnel.
Air Separator
- Flexible Regulation: It has stepless air volume control. The air volume, air speed, and air pressure can be flexibly adjusted through an inverter; both the belt and the air separation drum can be adjusted in speed by frequency conversion; the air volume, air speed, and air pressure at the fan outlet can be adjusted to change the types of separated substances according to needs. The flexible regulation function of the air separator allows it to adapt to different solid waste sorting scenarios, improving the versatility of the equipment.
- Energy Consumption and Environmental Protection: It operates with internal circulating air, resulting in low energy consumption; the air pressure in the settling chamber is controlled to be negative pressure, leading to low noise and less dust emission; the exhaust pipe is equipped with an interface connected to the dust removal and deodorization system to control air pollution. This air separator is an energy-saving and environment-friendly equipment, conforming to the environmental protection requirements of modern solid waste treatment projects.
- Reasonable Design: It features integrated electronic control, an attractive design, and easy installation; the whole machine adopts a modular design with clear functional division, making operation and maintenance simple, and facilitating the addition or reduction of functions as well as later maintenance and repair; the feeding conveyor uses a high-speed belt conveyor to improve the sorting effect, and the separation drum allows large-volume combustible materials to enter the light material component; the light material settling chamber is made of galvanized steel plates, which is corrosion-resistant and pressure-resistant. The reasonable design of the air separator reduces installation and maintenance costs for users, and ensures long-term stable operation of the equipment.
- Superior Performance: The unique cavity shape improves crushing efficiency; for example, the involute cavity design makes materials hit the impact plate vertically, increasing the number of hits; the heavy rotor increases the moment of inertia and improves the material linear speed; the hydraulic operating system is simple and fast, allowing full hydraulic adjustment of the discharge particle size and top-opening replacement of vulnerable parts; high-quality materials extend the service life, with the machine shell, plate hammer, rotor, bearing, etc., made of high-quality raw materials; fine processing ensures stable operation, with the heavy rotor welded as a whole and the fitting surfaces such as the lower frame and bearing seat processed finely. The superior performance of the air separator guarantees high-efficiency and stable operation in long-term solid waste sorting work, reducing the frequency of equipment failures.
- Diversified Functions: The pressure-suction system can effectively remove light materials overflowing outside the screen; it has flexible application and strong adaptability; the fully automatic electronic control system enables remote control and remote operation; multiple configurations are available to meet personalized customization; professional solutions can be provided. The diversified functions of the air separator make it suitable for different solid waste treatment needs of manufacturers, and can be customized according to the specific requirements of the production line.