Square Swing Sifter
- Large sifting capacity: With multi-layer classification design, one square swing sifter can be divided into two groups for operation. One machine is equivalent to multiple machines in use, doubling the output. This high-capacity square swing sifter meets the large-scale sifting needs of enterprises.
- Fully enclosed structure: The square swing sifter has a fully enclosed structure, which prevents dust from flying. Meanwhile, the sifter machine has small vibration and low noise, creating a good working environment for the workshop. This environmentally friendly square swing sifter is suitable for various industrial workshops.
- Flexible sifting: The square swing sifter adopts flexible sifting technology, and its acceleration is 4-5 times lower than that of ordinary vibrating sifters. This reduces wear and tear, improves the service life of the equipment, and thus reduces maintenance costs. The durable square swing sifter helps enterprises save operating costs.
- Convenient sifter replacement: The square swing sifter is designed with easy sifter replacement, simple operation, and is firm and reliable. This user-friendly design of the square swing sifter reduces the difficulty of daily operation and maintenance for workers.
- Large-scale electrostatic spraying process: The square swing sifter adopts a large-scale electrostatic spraying process, making the equipment more beautiful, wear-resistant and rust-resistant. This high-quality square swing sifter maintains good performance and appearance even in harsh working environments.
Overview
The square swing Sifter, also known as the rectangular swing Sifter, is a high-precision and high-capacity sifting equipment. It features self-cleaning Sifter function, with high Sifter utilization rate, long service life and excellent sealing performance. This square swing Sifter is an ideal choice for industrial sifting needs.Simply pursuing sifting precision will come at the cost of reducing output, while pursuing high output will lead to a decline in precision. The square swing Sifter is a high-precision and high-capacity sifting equipment specially designed to solve the above problems, making it a reliable industrial sifting equipment for various industries.The square swing Sifter is widely used in industries such as chemical industry and new materials, metallurgy, metal powder, mineral powder, food, salt, sugar, abrasives, feed and more. It is a versatile industrial sifting machine suitable for multiple application scenarios.The square swing vibrating Sifter transmits the vibration and swing motion generated by the vibrator to the Sifter surface, so that the materials are quickly dispersed at the front of the Sifter machine, thereby achieving the purpose of sifting. This working method ensures efficient and effective material separation with the square swing Sifter.
Working Principle of Square Swing Sifter:
From the perspective of the movement trajectory of the Sifter shaker body, i.e., the Sifter box, the square swing Sifter is also called the curved Sifter. The vibration force generated by its driving device is an inertial force that revolves around a fixed axis and changes direction in a regular pattern. Essentially, it is a reciprocating inertial force formed by the rotation of an eccentric wheel around a fixed axis. This unique design of the square swing Sifter ensures stable and efficient vibration transmission.According to the structural characteristics and working principle of the square swing vibrating Sifter, its Sifter surface is generally arranged horizontally or slightly inclined, which is conducive to the smooth movement and sifting of materials on the square swing Sifter.After the Sifter machine is started, the Sifter shaker body, i.e., the Sifter box, makes a back-and-forth reciprocating movement under the action of inertial force. The Sifter box drives the Sifter surface to shake periodically, so that the materials on the Sifter surface make a directional jumping movement together with the Sifter box. This movement mode of the square swing Sifter promotes effective material classification.During this process, materials smaller than the Sifter hole diameter pass through the Sifter holes and fall to the lower layer to become undersize materials. Materials larger than the Sifter hole diameter are discharged from the discharge port after continuous rolling and jumping movements, thus completing the sifting work. The square swing Sifter ensures accurate and efficient material separation in this way.
Structure of Square Swing Sifter:
The square swing Sifter is mainly composed of components such as the Sifter box, driving device, Sifter frame, support frame and vibration damping device. Each component of the square swing Sifter is carefully designed to ensure the overall stability and efficiency of the equipment.
Sifter box: It includes components such as the Sifter frame, Sifter mesh, Sifter grid, spring clips and bouncing balls. Among them, the Sifter frame is equipped with upper and lower layers of Sifter mesh. The Sifter mesh is tensioned on the Sifter grid through spring clips arranged around the Sifter grid, and the bouncing balls are arranged in the grid of the Sifter grid. These details of the square swing Sifter's Sifter box ensure effective sifting and self-cleaning functions.Driving device: It includes components such as the driver, motor, locking sleeve, locking round nut, stop washer and taper sleeve. Among them, the taper sleeve is fixed on the Sifter frame, and the drive shaft of the driver is set in the taper sleeve and its position is connected and fixed through the locking sleeve. The stable driving device of the square swing Sifter ensures the continuous and efficient operation of the equipment.
Sifting Range of Square Swing Sifter:
It can Sifter particles, powders and mucus within a certain range. The square swing Sifter can Sifter as fine as 500 meshes or 0.028mm, and the minimum filtration can reach 5 microns. This wide sifting range makes the square swing Sifter suitable for various material sifting needs.For example, it can be used for classified sifting of materials such as quartz sand, perlite, graphite, mung beans, Longyan mineral sand, metal powder, metallic silicon, etc. The square swing Sifter can be equipped with 1 to 5 layers of Sifter mesh, and can perform sorting or filtration of 2 to 6 grades at the same time. This multi-functional square swing Sifter meets the diverse sifting requirements of different industries.
Layered Combination:
The square swing Sifter is a sifting equipment that can be designed and modified according to the customer's material requirements. It can be made into a combination of single box, double boxes, triple boxes and four boxes. The number of Sifter mesh layers can also be changed in each layer of the box to make reasonable use of its sifting advantages. This customizable square swing Sifter meets the personalized sifting needs of different customers.One square swing Sifter can achieve the sifting efficiency of several traditional Sifter machines, and several machine types can be made according to requirements. This high-efficiency square swing Sifter helps enterprises save equipment investment and improve production efficiency.
Technical Parameters
Technical Parameters
| Model | Effective Screening Diameter（mm） | Effective Screening Area（㎡） | Screen Mesh Specification (Mesh number/hour) | Layer（S） | Power（KW） | |
Common Motor | Vibration Motor | |||||
| CSB-600 | φ540 | 0.2289 | 2-500 | 1-5 | 0.75 | 0.18-0.25 |
| CSB-800 | φ730 | 0.4183 | 1.1 | 0.25-0.55 | ||
| CSB-1000 | φ600 | 0.6359 | 1.5 | 0.75-1.1 | ||
| CSB-1200 | φ1100 | 0.9499 | 1.5 | 1.1-1.5 | ||
| CSB-1500 | φ1400 | 1.5386 | 2.2 | 1.5-3 | ||
| CSB-1800 | φ1700 | 2.2687 | 3 | 3-4.5 | ||
| CSB-2000 | φ1900 | 2.7922 | 3 | 3-4.5 | ||
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Circular Swing Sifter
- Simulating manual swing screening, materials move in displacement on the screen mesh platform. The time that materials stay on the screen mesh is usually more than 85%, and the screening efficiency can reach more than 95%.
- The screen mesh diameter ranges from 600mm to 2900mm, the processing area ranges from 0.28 square meters to 6.4 square meters, the material passing rate can reach 99%, and the output can reach 40 tons per hour, which is 5-10 times that of ordinary vibrating screens. One machine can replace multiple machines, and its output is 5-10 times that of ordinary vibrating screens.
- An anti-clogging design is adopted under each layer of screen mesh, and up to 5 types of screen cleaning devices can be installed according to the material characteristics during the screening process, such as cleaning balls, brush cleaning driven by independent gears, air-jet cleaning and combined air-jet/brush cleaning systems. The screening systems that partially or fully adopt air-jet cleaning are usually used for products with high viscosity or static electricity to ensure that the screen mesh does not get clogged.
- The swing screen performs slight elliptical swing motion without high-speed vibration, which has little impact on materials and will not damage the shape of materials. Granular crystalline materials can also be screened.
- It has a built-in airtight and vacuum design, no need for any air purification or dust collection auxiliary devices, and has a good dust-proof effect.
Dry Label Remover Machine
- Efficiency and Labor:It saves labor, has high efficiency, and the workload completion rate can reach approximately 98%. This dry label remover machine significantly reduces labor costs compared to manual operations, making it an ideal choice for PET bottle recycling factories looking to optimize efficiency.
- Capacity and Production Capacity:It has a large capacity with a production capacity ranging from 500 to 2000 KG/H, and multiple specifications are available. The reasonably designed structure enhances the output. This high-capacity PET bottle label remover machine can meet the diverse production needs of different-scale PET bottle recycling lines, ensuring stable and efficient operation.
- Cutter - Related:It is equipped with more than 300 specially designed alloy steel blades, which are durable. Some parts adopt diamond wear-resistant blades, whose wear-resistant service life is twice that of alloy cutter particles. The cutter heads are made of high-alloy materials, featuring a large welding area, high hardness, wear resistance, and durability. Moreover, the cutter heads do not need to be replaced in a whole row; only the damaged single cutter head needs to be replaced. The high-quality cutters of this dry label remover machine ensure long-term stable operation, reducing the frequency of maintenance and replacement.
- Label Removal and Separation Effect:It has a high label removal rate. The new machine can be used after installing two-thirds of the blades, and the distance between the moving knife and the door knife can be adjusted, so the label removal effect can reach more than 95% or even more than 98%. The separation rate is as high as 99.5% or more. It adopts a new type of detachable air suction separator, which solves the problem of working on rainy days. The separated paper contains no bottle caps or broken bottles, only a small amount of bottle rings. This PET bottle label remover machine ensures excellent label removal and separation performance, providing high-quality raw materials for the subsequent PET bottle crushing and cleaning process.
- Other Advantages:The blades and cylinder walls are made of thick-walled materials, extending the service life by 3 to 4 years. The rotation speed of the label remover machine is reduced, which lowers the bottle mouth breaking rate without affecting the label removal rate and output. The machine adopts a staggered opposite door, which is convenient for checking the damage of the cutter heads inside the barrel. The machine is equipped with an additional automatic device, enabling easy label removal for both intact bottles and flat bottles. The length of the machine can be customized according to the customer's daily output. This customizable dry label remover machine can be tailored to the specific production needs of different customers, enhancing its adaptability in various PET bottle recycling production lines.
Drum Sifter
- High sifter efficiency: The drum support adopts an integral shaft structure, which ensures stable and reliable operation and high sifter efficiency. This high - efficiency drum sifter can greatly improve the material processing speed in production lines.
- Simple structure: The overall structure is simple, with few failures and high cost - effectiveness; the internal drum sifter accessories adopt a split design, making replacement and maintenance fast and convenient. The simple structure of this drum sifter reduces the maintenance cost for manufacturers and enterprises.
- Not easy to clog: It adopts the rolling conveying principle, with small friction coefficient, light wear, and the sifter holes are not easy to clog. The anti - clogging performance of this drum sifter ensures long - term stable operation of the production line.
- Energy saving: It adopts reduction transmission, with high transmission efficiency, small power, and energy saving. This energy - saving drum sifter helps enterprises reduce energy consumption and production costs, which is in line with the development needs of energy - saving production.
- Good sealing: The drum body adopts an effective sealing structure, which does not produce dust and cause pollution; the siftering cylinder can be closed, making it easy for closed dust collection. The good sealing performance of this drum sifter meets the environmental protection requirements of modern enterprises and creates a good working environment for workers.
- High reliability: The whole machine has high reliability, with less one - time investment; it operates reliably and has a long service life. The high reliability of this drum sifter ensures that enterprises can recover the investment cost quickly and obtain long - term economic benefits.
- Strong customization: Different sifter materials and sifter hole sizes can be adopted according to customer requirements, with high siftering efficiency and low maintenance cost. The strong customization of this drum sifter can meet the specific siftering needs of different industries and enterprises, such as stone yards, coal mines, chemical plants, etc.
Electrostatic Separator
- Advanced Feeding Technology: According to different materials, a unique feeding method or independent frequency conversion speed control is adopted for feeding, ensuring materials enter the corona electric field evenly. The double-roller electrostatic separator can perform secondary sorting of plastics and metals to improve purity. Compared with single-roller electrostatic separators, it saves time and labor and increases production capacity. The advanced feeding system of this electrostatic separator greatly enhances sorting efficiency and adaptability to different materials.
- Safety Guarantee Design: The equipment generates tens of thousands of volts of high voltage during operation, and there are still high-voltage charges after shutdown. The company has designed an automatic discharge function to ensure the safety of operators. The safety-oriented design of this high-voltage electrostatic separation machine prioritizes the protection of on-site personnel during operation and shutdown.
- Good Dust Removal Effect: A large amount of dust will accumulate inside the equipment after running for a period of time, which affects the sorting effect. The company has designed a dust removal or dust blowing device to maintain the sorting effect. The effective dust removal system of this electrostatic separator ensures long-term stable sorting performance and reduces maintenance frequency.
- Stable Voltage Regulation: Voltage may fluctuate due to weather humidity or peak power consumption. The company has designed an automatic voltage regulation device to stabilize the high-voltage power supply and ensure sorting quality. The automatic voltage regulation function of this electrostatic separation equipment ensures consistent sorting quality even under unstable power supply conditions.
- Easy Operation and Maintenance: During the equipment update, safety, maintenance, operation, and usability are taken into consideration. The speed and feeding adjustment adopt frequency conversion control, and it is equipped with national standard motors, making it easy to operate and maintain. The user-friendly design of this electrostatic separator simplifies daily operation and maintenance for production line engineers and maintenance personnel.
Air Separator
- Flexible Regulation: It has stepless air volume control. The air volume, air speed, and air pressure can be flexibly adjusted through an inverter; both the belt and the air separation drum can be adjusted in speed by frequency conversion; the air volume, air speed, and air pressure at the fan outlet can be adjusted to change the types of separated substances according to needs. The flexible regulation function of the air separator allows it to adapt to different solid waste sorting scenarios, improving the versatility of the equipment.
- Energy Consumption and Environmental Protection: It operates with internal circulating air, resulting in low energy consumption; the air pressure in the settling chamber is controlled to be negative pressure, leading to low noise and less dust emission; the exhaust pipe is equipped with an interface connected to the dust removal and deodorization system to control air pollution. This air separator is an energy-saving and environment-friendly equipment, conforming to the environmental protection requirements of modern solid waste treatment projects.
- Reasonable Design: It features integrated electronic control, an attractive design, and easy installation; the whole machine adopts a modular design with clear functional division, making operation and maintenance simple, and facilitating the addition or reduction of functions as well as later maintenance and repair; the feeding conveyor uses a high-speed belt conveyor to improve the sorting effect, and the separation drum allows large-volume combustible materials to enter the light material component; the light material settling chamber is made of galvanized steel plates, which is corrosion-resistant and pressure-resistant. The reasonable design of the air separator reduces installation and maintenance costs for users, and ensures long-term stable operation of the equipment.
- Superior Performance: The unique cavity shape improves crushing efficiency; for example, the involute cavity design makes materials hit the impact plate vertically, increasing the number of hits; the heavy rotor increases the moment of inertia and improves the material linear speed; the hydraulic operating system is simple and fast, allowing full hydraulic adjustment of the discharge particle size and top-opening replacement of vulnerable parts; high-quality materials extend the service life, with the machine shell, plate hammer, rotor, bearing, etc., made of high-quality raw materials; fine processing ensures stable operation, with the heavy rotor welded as a whole and the fitting surfaces such as the lower frame and bearing seat processed finely. The superior performance of the air separator guarantees high-efficiency and stable operation in long-term solid waste sorting work, reducing the frequency of equipment failures.
- Diversified Functions: The pressure-suction system can effectively remove light materials overflowing outside the screen; it has flexible application and strong adaptability; the fully automatic electronic control system enables remote control and remote operation; multiple configurations are available to meet personalized customization; professional solutions can be provided. The diversified functions of the air separator make it suitable for different solid waste treatment needs of manufacturers, and can be customized according to the specific requirements of the production line.