ABS PMMA HIPS GPPS Sheet Production Line

ABS/PMMA Composite Sanitary Ware Panel: It is made by co-extrusion of PMMA and ABS. It retains the rigidity and luster characteristics of acrylic panels, while also taking into account the impact resistance advantages of ABS panels. It has good molding performance, high temperature resistance, low temperature resistance, wear resistance, corrosion resistance, and excellent mechanical processing performance. It is used for bathroom products such as bathtubs, shower rooms, steam rooms, and washbasins.

ABS, HIPS/GPPS refrigerator panel production line: It is divided into ABS panels, ABS non-fluorine panels, ABS antibacterial panels, HIPS high-gloss composite panels, and HIPS anti-141b composite panels. It has extremely strong low-temperature toughness, impact resistance, chemical stability and other excellent properties. It is mainly used for refrigerator and freezer door shells, inner shells, drawers, drainage systems, water dispensers, etc.

ABS automotive (bag) panels: include textured panels, matte textured panels, flame-retardant textured panels, etc. They possess excellent thermoplastic properties, flame-retardant characteristics and high impact resistance. Applications: for car and bus roofs, instrument panels; seat backs, door panels, window frames, motorcycle shells, various trolley bags, luggage cases, leisure bags and other luggage.

ABS thick sheet: ABS sheet is a new type of material in the sheet industry. Its full name is Acrylonitrile-Butadiene-Styrene sheet. The English name is Acrylonitrile-butadiene-styrene, and it is currently the polymer with the largest production volume and the most widespread application. It integrates the various properties of PS, SAN, and BS, possessing excellent mechanical properties with a balance of toughness, hardness, and rigidity. ABS sheet has excellent impact strength, good dimensional stability, good dyeability, good molding processing and mechanical processing, high mechanical strength, high rigidity, low water absorption, good corrosion resistance, simple connection, non-toxic and odorless, and excellent chemical and electrical insulation properties. It can withstand heat without deformation, and also has high impact toughness at low temperatures. It is also a hard material that is not easily scratched or deformed. It has low water absorption and high dimensional stability. Common ABS sheets are not very white, but they have excellent toughness and can be cut using a shearing machine or molded with a mold. Product applications: food industry parts, architectural models, hand model making, photoelectric industrial components, refrigerator refrigeration industry, electronic and electrical fields, pharmaceutical industry, etc.

 Main Mechanical Components:

Extrusion System: As the core part of the plastic production line, it is usually composed of multiple single-screw extruders.According to the characteristics of different materials, it is equipped with a specially designed screw structure and PLC temperature control system to ensure stable plastic plasticization process and constant output.Modern extrusion systems are also equipped with hydraulic screen changers, which can realize non-stop screen changing and greatly improve production efficiency.

Mold System: It adopts a coat hanger sheet die design and can be equipped with a melt gear pump to realize quantitative and constant-pressure material delivery, ensuring stable melt extrusion and uniform product thickness.This design can ensure the produced sheets have consistent thickness and smooth, flat surfaces.

Forming System: It is mainly composed of a vertical or inclined three-roll calender, equipped with a roll temperature controller and a high-precision gap adjustment sensor, and is equipped with an emergency stop function to ensure operational safety.The rolls of the three-roll calender are usually made of 42CrMo material, and their surfaces are treated with mirror polishing to achieve an ultra-mirror finish with Ra ≤ 0.015μm.

Cooling And Conveying System: It is equipped with a high-precision alumina roll conveying device and can be equipped with slitting and trimming devices as required.The cooling system ensures the sheets are cooled gradually at a controlled speed to avoid deformation and internal stress.

Traction And Cutting System: Rubber roll traction ensures stable plate conveying, and its speed is synchronized with the three rolls.The transverse cutting machine adopts cylinder clamping and follow-up cutting methods, and is matched with alloy saw blades and dust suction devices to achieve precise cutting.

Stacking System: Modern plastic production lines can be equipped with on-line intelligent robotic arm automatic stacking systems to realize fully automatic grabbing, transportation and stacking.Its working process includes: robotic arm origin → grabbing signal → robotic arm descending → vacuum grabbing → robotic arm ascending → entering the stacking area → robotic arm descending → releasing the plate → robotic arm returning to the origin.

Control System: It adopts a PLC control system, equipped with a human-machine interaction touch screen, which can store process parameters and realize automatic operation, real-time monitoring and fault diagnosis.Advanced systems can also record relevant data of each batching process, such as material type, weight, mixing time, etc., to facilitate quality traceability and production management.

After Service :

We offer comprehensive after-sales services, including equipment installation and commissioning, operator training, regular maintenance and repair, and fault troubleshooting. Our professional team will ensure the normal operation of the equipment, promptly solve the problems encountered by customers during use, and provide a strong guarantee for their production. At the same time, we also provide old system renovation services to meet the increasingly strict dust control and new process control requirements.