Laboratory High-Speed Mixer

Our Industrial Laboratory High-Speed Mixer is a professional equipment that utilizes shear force generated by high-speed rotation to achieve uniform mixing of powder, granular, or liquid materials—designed for industrial R&D and small-batch production needs.Compared with traditional mixing methods, our High-Efficiency Laboratory High-Speed Mixer can complete uniform dispersion of materials in an extremely short time, significantly improving R&D efficiency and the repeatability of experimental results—key advantages for factory managers optimizing R&D processes.

Modern Laboratory High-Speed Mixers adopt a modular design and are equipped with an intelligent control system, which can accurately control key parameters such as rotation speed, temperature, and time—simplifying operation for production line engineers and reducing human error.High-end models of our Laboratory High-Speed Mixer are further equipped with a touchscreen operation interface and data recording function, which can store and output all operating parameters—providing complete process data support for scientific research, a priority for procurement teams seeking advanced lab equipment.

Laboratory high-speed mixers are generally applied in occasions such as teaching, scientific research and factories, which are common workplaces for our target customers including factory managers, production line engineers and enterprise purchasers.This type of high-speed mixer usually has a small volume and a small one-time mixing capacity, which is suitable for small - batch material mixing tests in laboratories.It is mostly used to test the performance characteristics of mixed materials and summarize experience data, providing reliable data support for material research and production in related industries.Therefore, the two models of SHR-10A (with a mixing capacity of about 3KG each time) and SHR-25A (with a mixing capacity of about 7KG each time) are the most common types of laboratory high-speed mixers, which can meet the different small - batch mixing needs of laboratories in teaching, scientific research and factory fields.

The purpose of choosing a laboratory high-speed mixer is to summarize various characteristics of materials, helping related enterprises and research institutions better understand material properties and optimize production processes.Due to the different parameters of materials, frequency converters are generally used in the manufacturing of laboratory high-speed mixers to control the spindle speed of the high-speed mixer, enabling flexible adjustment according to different material testing requirements.

The blade structure of a Small-Scale High-Speed Mixer is generally 2 blades, crossed up and down, which can effectively promote the full mixing of materials during the mixing process.When the mixer is working, materials perform high - speed circular motion along the mixer barrel through the high - speed stirring action of the blades, and at the same time, the materials are turned up and down, achieving the effects of material mixing, drying, coloring and other effects, which can meet the multiple testing needs of laboratory materials.

Machine Selection Criteria of Laboratory High-Speed Mixer:

• Select according to the mixing temperature of the experimental materials. The temperature control meter should be a digital display type, allowing free setting of temperature control. A temperature measuring sensor with high sensitivity (temperature control range ±1 degree) is preferred. The mixing temperature can be controlled by the temperature control meter, and automatic shutdown can be set when the temperature is reached, ensuring the accuracy of material temperature - related tests in the laboratory.
• Select according to the mixing time of the experimental materials. Sometimes we judge the material mixing effect by the mixing time, and at this time, the mixer needs to be equipped with a time relay. The mixing time can be controlled by the time relay, and automatic shutdown can be set when the time is up, facilitating the accurate judgment of material mixing effect by relevant personnel.
• The speed of the motor is generally controlled by a frequency converter, and the speed can be adjusted freely to achieve the ideal test effect, which makes the laboratory high-speed mixer adaptable to the testing of various materials.
• For the parts in contact with materials, it is better to use SHS304 stainless steel material to prevent corrosive materials from corroding the mixer and generating data that is not conducive to experiments, ensuring the reliability and accuracy of experimental data.
• The structure of the discharge port includes cylinder discharge type, pull rod discharge type, lead screw discharge type and other structures, which can be selected according to personal habits, meeting the different operation preferences of purchasers and operators in different industries.

Working Principle and Technical Features of Laboratory High-Speed Mixer:

Our Laboratory High-Speed Mixer achieves uniform material mixing through shear force, impact force, and fluid effect generated by high-speed rotation—ensuring consistent mixing results for diverse industrial materials.Its core working principle is to rely on a motor to drive mixing components (such as paddles, rotors, or the container itself) for high-speed movement, enabling materials of different components and specific gravities (e.g., plastic raw materials like PE, PVC, PP) to achieve molecular-level dispersion in a short time—ideal for plastic processing.

Modern high-end Laboratory High-Speed Mixers adopt variable frequency speed regulation technology, with a precisely controllable rotation speed range from several hundred RPM (revolutions per minute) to tens of thousands of RPM (e.g., 4000-18400rpm)—meeting the processing needs of materials with different viscosities, from low-viscosity liquids to high-viscosity pastes.The inner wall of the Laboratory High-Speed Mixer is usually made of high-gloss stainless steel (e.g., SUS304), featuring wear resistance, corrosion resistance, high temperature resistance, and low material adhesion—extending equipment service life and reducing maintenance costs for factory managers.

Core Advantages of Industrial Laboratory High-Speed Mixer:

Enhanced Mixing Efficiency & Uniformity: Our High-Efficiency Laboratory High-Speed Mixer can complete uniform mixing in an extremely short time, with efficiency several times higher than traditional methods—cutting R&D and small-batch production cycles for factories.Three-Dimensional Motion Mixers (compatible with our Laboratory High-Speed Mixer series) ensure materials are fully mixed in every dimension through multi-directional compound motion, eliminating mixing dead angles—guaranteeing consistent material quality for production line testing.High-shear components (integrated in our Laboratory High-Speed Mixer) generate strong hydraulic shear and high-speed friction through a stator-rotor structure, achieving nano-level dispersion—suitable for high-precision industries like electronics.

Operational Safety & Intelligent Control: Modern Laboratory High-Speed Mixers are equipped with multiple safety protection devices, such as lid-open stop function, overload protection, and a sealed system—ensuring operator safety and complying with factory safety standards.The control system adopts LCD touchscreen operation, allowing preset time and free adjustment of rotation speed to achieve precise control of experimental parameters—simplifying operation for production line engineers with minimal training.Some Laboratory High-Speed Mixer models are also equipped with a timing device, with a time setting range of 0-40 minutes—adapting to different process requirements, from short-term dispersion tests to long-term mixing processes.

Material Quality & Easy Maintenance: The material-contacting parts of the Laboratory High-Speed Mixer are generally made of high-quality stainless steel (e.g., SUS304), with a finely polished surface that is smooth, hard, wear-resistant, corrosion-resistant, and less prone to material adhesion—reducing cleaning time for lab staff.The container is designed to be simple and easy to disassemble, facilitating thorough cleaning and preventing cross-contamination between different batches of samples—critical for maintaining experimental accuracy and meeting quality control requirements for factory managers.