PVC High Speed Heating Mixer Machine
Overview
Area of application:
- Plastic industry
- Rubber industry
- Pharmacy
- Dye industry
- Compounding industry
- Extrusion industry
- Plastic processing factory
- Chemical industry
Decisive advantages:
- All important parts (bowl, mixing tool, electrical control) are manufactured in AUDOP Company, which ensure the quality of machine.
- All material in contact with product is SS304 or aluminum alloy and the product will not be contaminated.
- Short mixing time, easy and convenient to clean high output.
- Mixing tool coated with wear-resistant material, which can increase service life and past dynamic and balance test, running smoothly.
- Mature product technology based on mixing blade with high tip speed (up to 40m/sec).
- High throughput rate at low, specific energy consumption.
- Rapid, perfect after-sales service.
High Speed Mixing Machine guarantees the pre-dispersion of small quantities of organic and inorganic pigments on polymer base. It gives the possibility to mix both cold (with low tip speed) and hot (with high tip speed) to get full mixing of the components.
Production range from 10 lts up to 2000 lts capacity to reach output from 300kg/h up to 5000kg/h.
Bowl:
All material in contact with product is in SS304.Heat insulation with highly polished. No product will remain.
Lid:
All material in contact with product is in SS304.With highly polished inside walls. Have well self-cleaning. Dust-proof sealing. With liquid material feeding hole and manual feeding hole which are convenient or connect.
Mixing tool:
3 or 4 layers casting SS304.There is no dead corner region during mixing, and can achieve the best mix. Tool's interval adjustable, wrong blade can be replaced individually. Surface areas are provided with wear resistant coating and can increase working life time.
Shaft bearing & sealing:
Labyrinth with purging air sealing plus oil sealing to ensure the material will not leak out. Bushing surface with hard treatment, and no wear and tear. After replacing oil sealing. The sealing performance is the same as new one.
Shaft bearing:
Two independent self-centering bearing support by the upper and lower side of V-belt wheel to eliminate bending phenomenon of shaft during belt tension. Bearing lubricated by grease.
Temperature measurement:
Thermo-sensor PT100, with analog signal (4~20mA) Transmitter for remote temperature indication and central control of mixing system. Probe with antiwear coating, the service life is long. PTEE sleeve for heat insulation installed on the wall of container. Two sensors, one for discharge control another one for over heat protection.
Driving motor:
Drive by ABB frequency inverter, the speed of shaft to be adjustable.
Lid open device:
Open and handle by Pneumatic cylinder or hand wheel, safe and reliable. Lid can be opened even no electricity power and compressed air supply.
Discharge plate:
Large size discharge plate, the speed of discharge material is quick. Fitted exactly to the bottom dish with no dead corner. Driven with pneumatic cylinder, flexible and reliable. Hinged type design for easy access and cleaning.
Technical Parameters
Technical Parameters
| Type | Capacity(L) | Effective Capacity(L) | Motor Power(kw) | Main shaft Speed(rpm) | Discharge Method |
| SHR-10A | 10 | 7 | 3 | 2000 | Manual/Automatic |
| SHR-25A | 25 | 18 | 5.5 | 1300 | Manual/Automatic |
| SHR-50A | 50 | 35 | 7/11 | 750/1500 | Manual/Automatic |
| SHR-100A | 100 | 75 | 14/22 | 650/1300 | Manual/Automatic |
| SHR-200A | 200 | 150 | 30/42 | 475/950 | Manual/Automatic |
| SHR-300A | 300 | 225 | 40/55 | 475/950 | Manual/Automatic |
| SHR-500A | 500 | 375 | 55/75 | 430/860 | Manual/Automatic |
| SHR-800A | 800 | 600 | 83/110 | 357/714 | Manual/Automatic |
| SHR-1000A | 1000 | 750 | 110/160 | 325/650 | Manual/Automatic |
| SHR-1300A | 1300 | 910 | 132/200 | 300/600 | Manual/Automatic |
| SHR-1500A | 1500 | 1100 | 160/200 | 250/500 | Manual/Automatic |
| SHR-2000A | 2000 | 1450 | 315 | 500 | Manual/Automatic |
Your requirements are the basis for our development and a daily challenge to bring to fruition, please do not hesitate to inquiry us.
High speed Hot and Cooling Mixer Machine
Highlighted Features:
1. Material: All contact parts are made of S.S.304 stainless steel.
2. Treatment: Inner wall is highly polished, with layers for heat preservation.
3. Shaft Seal: metal labyrinthy seal + air-purge seal +oil seal, triple seal to guarantee no leak of material.
4. Temperature control: With control system to monitor material temperature in real time.
Two thermal resitstors, one is for controlling temperature, the other one is for overheat alarm.
5. Driving Motor: With Frenquency convetor to realise speed adjustment of main shaft.
6. Cover-opening: With pneumatic system as well as hand wheel to guarantee the cover can be opened even no air and electricity.
High Speed Mixer
- The high-speed mixer adopts a full-copper wire high-low speed motor, which starts at low speed and operates at high speed, and the motor is equipped with a thermal protection switch, ensuring safe and stable operation of the equipment.
- The bottom arc design and double-layer sealing of the barrel cover prevent dust from flying, creating a good working environment for the production workshop.
- It uses imported bearings and polytetrafluoroethylene (PTFE) sealing, which has good sealing performance and long service life, reducing the maintenance cost of the equipment for manufacturers.
- Multiple heating methods such as electric heating/self-friction heating are available, saving energy consumption and reducing the production cost of enterprises.
- The pot cover adopts double concave-convex sealing, which is not easy to deform and does not leak materials, ensuring the stability of the mixing process and the quality of materials.
- Equipped with an integrated electric cabinet, after the timing and temperature reach the preset conditions, it automatically opens the cover and discharges materials, improving efficiency, ensuring safety and saving time. It is suitable for automated industrial production lines.
- The blades are integrally cast with stainless steel and calibrated through dynamic and static balance tests to ensure no eccentricity during high-speed rotation, ensuring the stable operation of the equipment and the uniformity of material mixing.
- Both the blades and the pot body are made of stainless steel, with fine welding and smooth polishing, which is not easy to rust and convenient for cleaning and maintenance. It meets the hygiene requirements of food, pharmaceutical and other industries.
- The electrical control adopts brand instruments and control components to realize automatic control, improving the accuracy and stability of the equipment's operation.
- This model has the characteristics of compact structure and beautiful appearance, which is convenient for arranging in the production workshop and saving space.
- The parts in contact with materials are all made of 304 stainless steel, which is corrosion-resistant and meets the material safety requirements of various industrial production.
- The outer part of the barrel is covered with a thermal insulation layer, which reduces heat loss and protects the safety of operators, conforming to the safety standards of industrial production.
Horizontal Plow Mixer
- Versatility: In addition to the characteristics of ordinary plow mixers, the horizontal plow mixer can break up agglomerated materials to ensure uniform mixing of materials. This versatility makes it suitable for more material types in industrial production.
- Optimized Liquid Spraying Device: With a reasonable design, the horizontal plow mixer enables the liquid to be quickly dispersed through the high-speed rotation of the cutting knife group, thereby ensuring the uniform distribution of liquid in the materials. The optimized liquid spraying device enhances the solid-liquid mixing effect of the horizontal plow mixer.
- Advanced Processing Technology: The advanced processing technology ensures the horizontal plow mixer has an attractive appearance. The gap between the plows and the cylinder is smaller than that of conventional plow mixers, which improves mixing efficiency. The advanced manufacturing process guarantees the high quality of the horizontal plow mixer.
- Efficient Transmission Sealing: All transmission sealing parts of the horizontal plow mixer adopt pneumatic sealing, which has excellent sealing performance and no need to replace wearing parts. The efficient sealing system reduces the maintenance frequency of the horizontal plow mixer.
- Safety: The observation port (cleaning port) of the horizontal plow mixer is equipped with an interlocking device and a positioning device to ensure safe operation of the equipment and good sealing performance. The safety design of the horizontal plow mixer meets industrial safety standards.
- Jacket Heating or Cooling Device: The horizontal plow mixer is equipped with an additional jacket heating or cooling device, which not only has the functions of reaction, drying, and cooling but also adopts pneumatic discharging for easy operation. This multi-functional design expands the application scope of the horizontal plow mixer.
- High-Speed Stirring: The horizontal plow mixer adopts the core technology of plow-type stirring mechanism, combined with the discrete stirring of high-speed rotating knife heads, resulting in fast mixing speed. Depending on the different formulas of products, the main machine stirring time ranges from 90 to 180 seconds. The high-speed stirring function of the horizontal plow mixer greatly shortens the production cycle.
- Suitable for High-Boiling-Point Materials: For some high-boiling-point materials, they can stay in the horizontal plow mixer for a longer time to ensure full mixing. The horizontal plow mixer provides a reliable mixing solution for high-boiling-point materials in industrial processes.
- Spatial Distribution Feature: The horizontal plow mixer also has an excellent spatial distribution feature, which can ensure the uniform spatial distribution of materials throughout the mixing process. This feature further improves the mixing quality of the horizontal plow mixer for various industrial materials.
Ribbon Mixer
- This machine has a horizontal cylinder, and the inner and outer two-layer spiral ribbons have a unique structure. It features stable operation, reliable quality, low noise, long service life, convenient installation and maintenance. There are various mixer structures available, making it a multi-functional mixing equipment with a wide range of uses. The mixing effect of the horizontal ribbon mixer is not affected by the particle size and density, ensuring consistent mixing quality for different materials.
- It has fast mixing speed and high mixing uniformity. Scrapers can be installed on the spiral ribbons, which also achieve a good mixing effect for viscous materials, further expanding its application scope.
- According to the mixing requirements of different materials (special materials need to be cleaned after each mixing), different spiral ribbon structures can be adopted. Heating and drying jackets are also available for customers to choose, meeting the personalized production needs of different enterprises.
- The forward and reverse rotating spiral ribbons are installed on the same horizontal shaft, forming a low-power mixing environment. The stable mixing process reduces the damage to fragile materials. A flying knife structure can be added to play a crushing role, and a liquid spraying system can also be added to fully and uniformly mix liquids and powders, enhancing the functionality of the horizontal ribbon mixer.
- A cleaning door can also be opened on the horizontal machine body for users to clean. The overall height of the equipment is relatively low, facilitating installation and saving factory space.
- It has a large loading coefficient and a small equipment floor area, helping enterprises save production space and improve space utilization efficiency.
