Crushing And Milling Production Line
- Closed dust treatment significantly reduces dust in the workshop, making the miller an ideal choice for a clean production environment.
- Adjustable electromagnetic vibration feeding ensures more stable current when the miller is in operation, improving the overall running stability of the crushing and milling production line.
- A closing fan is installed at the discharge port of the cyclone separator, which greatly reduces dust leakage and enhances the environmental protection performance of the miller.
- The use of high-quality bearings, oil seals and high-grade lubricating grease ensures the long-term normal operation of the miller, reducing maintenance costs for users.
- The overall water cooling of the milling chamber ensures that the properties of materials do not change during the crushing process, which is crucial for maintaining the quality of recycled materials in the crushing and milling production line.
- It has high production efficiency, with a significantly higher output compared to old-fashioned turbine millers, which can effectively improve the production capacity of the crushing and milling production line.
- The milling chamber door can be opened, allowing for quick cleaning of the milling chamber and fast and convenient replacement of moving knives and gear plates, saving maintenance time for the miller.
- High-quality accessories, strict manufacturing requirements and a rigorous manufacturing process ensure the quality of the miller, providing reliable equipment support for the crushing and milling production line.
- It has a simple structure, is reliable and durable. The modular design allows the miller to be installed in different directions according to the size of the workshop, enhancing the flexibility of the crushing and milling production line layout.
Overview
Combining years of industry experience and in line with customers' development requirements, the crushing and milling production line is a high-efficiency recycling production line developed by Audop Company for industrial waste in industries such as plastic sheets, profiles, pipes, and floors. It consists of two main pieces of equipment: a crusher and a miller.
The crusher is mainly used for crushing various industrial wastes such as plastic sheets, plates, floors, as well as PVC pipes and profiles. Driven by an electric motor and via V-belt transmission, the rotating blades fixed on the knife shaft and the fixed blades fixed on the machine body perform rotational shearing at a certain angle to repeatedly crush the plastic. After being screened by a sieve, the crushed plastic leaks into the material storage box.
The hopper and upper/lower machine body of the crusher are made of welded steel plates. The hopper and the machine body are connected by a hinge, which facilitates cleaning, knife replacement and adjustment of blade clearance. The sieve frame and the machine body are also connected by a hinge, making sieve replacement easy and the crusher very convenient to use.When adjusting the clearance, first loosen the knife pressing screws, adjust the clearance to the required one, and then fasten the pressing screws.The soft punching chamber feeding and the vertical curtain design at the feed inlet prevent material splashing.The crusher has an elegant and generous appearance, coordinated color matching and a reasonable structure.
Maintenance:
- Install the machine in a suitable position and connect the power supply properly.
- Inspection before idling: Check if the fastening screws of all parts are loose, and tighten them at any time if they are loose. Check whether the clearance between the rotating knife and the fixed knife is reasonable, and check if there are any metals or foreign objects in the machine body. Toggle the flywheel by hand to check if the rotation is flexible.
- Startup: Start the electric motor and check its rotation direction, then feed materials slowly. If overload is found during the crushing process, stop feeding in a timely manner, and resume feeding only after the machine operates normally. In case of any abnormal phenomena, stop the machine immediately and eliminate the faults.
- Regularly check the cutting edges of the fixed knife and the rotating knife. If the cutting edges become blunt, grind them in a timely manner. At the same time, check if the fastening screws of all parts are loose and tighten them at any time if they are. Check whether the clearance between the rotating knife and the fixed knife is reasonable, and check if there are any metals or foreign objects in the machine body. Operators should pay attention to the temperature of each bearing, which generally should not exceed 40 degrees. Add lubricating oil regularly, check the V-belts regularly, and adjust the tightness in a timely manner to ensure normal transmission. If the sieve plate is severely worn, replace it in a timely manner.
Technical Parameters
Technical Parameters
Machine | Crusher | Pulverizer | Screw Feeder | Storage Silo |
Power | 75/90/110kW | 75/90/110kW | 1.5/2.2/4kW | capacity 1T/2T/3T |
Rotational Diameter | 560mm | 1020mm | Diameter 219mm | SS304 |
Blade (pieces) | 39-6/16-6 | 46-25/2 | / | / |
Mesh Size | 14mm | 4mm |
Your requirements are the basis for our development and a daily challenge to bring to fruition, please do not hesitate to inquiry us.
Plastic Crusher
- Good Crushing Effect: The high-speed rotating blades or hammers of the Plastic Shredder can apply multiple forces to crush plastic, turning it into small pieces quickly.
- Easy Operation: The entire operation process of the Plastic Shredder can be completed only by putting the plastic to be crushed into the feed inlet and starting the electric motor.
- Wide Application Range: The Plastic Shredder is suitable for the recycling and reuse of various types and forms of plastic.
Pipe and Profile Crusher
- Low Energy Consumption: Integrates centrifugal crushing, impact crushing, and extrusion crushing; saves up to 40-50% more energy than other types of mechanical crushers. Low Energy Consumption: Combines centrifugal, impact, and extrusion crushing technologies, achieving 40-50% higher energy efficiency compared to other industrial mechanical crushers.
- High Fineness: Equipped with a self-diversion classification system, the product fineness is ≥2500 meshes. High Fineness Output: Equipped with a self-diversion grading system, ensuring the crushed product fineness reaches ≥2500 meshes, meeting high-precision recycling requirements.
- Large Feeding Range: The feeding particle size is ≤50mm, and the materials only need to go through one-stage coarse crushing equipment. Wide Feeding Capacity: Accepts materials with particle size ≤50mm, requiring only one-stage coarse crushing, simplifying the production line configuration for factories.
- Low Wear Rate: Wearing parts in the crushing section are made of new composite wear-resistant materials, ensuring long service life. No pollution is generated when processing materials with Mohs hardness ≤5, suitable for clean production lines.
- Strong Mechanical Stability: Can operate continuously for 24 hours for long-term production. High Mechanical Stability: Capable of 24/7 continuous operation for long-term industrial production, ensuring stable output for manufacturing lines.
- Can crush acicular materials, achieving a finished product aspect ratio of 15:1; no temperature rise during the crushing process, suitable for crushing heat-sensitive materials; can disperse sintered and agglomerated ultra-fine materials, with a particle size recovery rate of 100%; has a particle shaping function to effectively improve bulk density. It can crush materials with fibrous structures; crush materials with high moisture content (with drying function); and crush materials with strong viscosity. Versatile Crushing Capabilities: Can crush acicular materials (finished product aspect ratio 15:1); no temperature rise during crushing, ideal for heat-sensitive materials; disperses sintered agglomerated ultra-fine materials with 100% particle size recovery; has particle shaping function to enhance bulk density. It can also crush fibrous materials, high-moisture materials (with built-in drying function), and high-viscosity materials.
- Negative pressure production, no dust pollution, and a good working environment. Negative Pressure Operation: No dust pollution during production, creating a clean and safe working environment for factory workshops.
- High degree of automation, strong stability, and easy operation. High Automation Level: Features strong stability and simple operation, reducing the need for skilled operators and lowering labor costs for enterprises.
Medium-Speed Machine-Side Plastic Crusher
- Low noise and no dust emission—creating a clean and comfortable working environment for production line engineers and workshop staff.
- Strong crushing capacity and safe, stable operation—effectively handling large quantities of plastic runner scraps and ensuring consistent processing quality for factory production lines.
- Adopting axial sprocket drive, it reduces bearing wear. Compared with traditional crusher structures, it operates more stably and reliably, reducing the frequency of equipment failures and lowering maintenance costs for enterprises.
- Equipped with an adjustable pneumatic material pushing device, it facilitates easy feeding, reduces the jumping and impact of thick materials and block materials during crushing, and avoids material blockage. This also helps reduce noise, ensures more stable crushing, and improves crushing output—meeting the high-efficiency production demands of plastic manufacturing factories.
- It has a solid and well-made rotor device. The optimally designed smooth rotor and stepped rotor blades increase cutting torque, improve crushing effect, and help crush hard-to-break, thick ?? materials. This expands the application scope of the crusher, making it suitable for various plastic waste treatment scenarios in different industries.