High Speed Mixer
- The high-speed mixer adopts a full-copper wire high-low speed motor, which starts at low speed and operates at high speed, and the motor is equipped with a thermal protection switch, ensuring safe and stable operation of the equipment.
- The bottom arc design and double-layer sealing of the barrel cover prevent dust from flying, creating a good working environment for the production workshop.
- It uses imported bearings and polytetrafluoroethylene (PTFE) sealing, which has good sealing performance and long service life, reducing the maintenance cost of the equipment for manufacturers.
- Multiple heating methods such as electric heating/self-friction heating are available, saving energy consumption and reducing the production cost of enterprises.
- The pot cover adopts double concave-convex sealing, which is not easy to deform and does not leak materials, ensuring the stability of the mixing process and the quality of materials.
- Equipped with an integrated electric cabinet, after the timing and temperature reach the preset conditions, it automatically opens the cover and discharges materials, improving efficiency, ensuring safety and saving time. It is suitable for automated industrial production lines.
- The blades are integrally cast with stainless steel and calibrated through dynamic and static balance tests to ensure no eccentricity during high-speed rotation, ensuring the stable operation of the equipment and the uniformity of material mixing.
- Both the blades and the pot body are made of stainless steel, with fine welding and smooth polishing, which is not easy to rust and convenient for cleaning and maintenance. It meets the hygiene requirements of food, pharmaceutical and other industries.
- The electrical control adopts brand instruments and control components to realize automatic control, improving the accuracy and stability of the equipment's operation.
- This model has the characteristics of compact structure and beautiful appearance, which is convenient for arranging in the production workshop and saving space.
- The parts in contact with materials are all made of 304 stainless steel, which is corrosion-resistant and meets the material safety requirements of various industrial production.
- The outer part of the barrel is covered with a thermal insulation layer, which reduces heat loss and protects the safety of operators, conforming to the safety standards of industrial production.
Overview
A high-speed mixer is a mechanical equipment that uses mechanical force, gravity, and other forces to uniformly mix two or more kinds of materials. It is a key device widely applied in various industrial mixing processes.During the mixing process, it can increase the material contact surface area and material temperature to promote chemical reactions; it can also accelerate physical changes, which is crucial for improving production efficiency in industrial manufacturing.SHR high-speed mixer is a type of mixer with a wide range of applications, and it is generally also referred to as a high-speed mixer. It is a popular choice for industrial mixing needs across multiple sectors.It is one of the commonly used equipments in plastic processing plants, and also has wide applications in industries such as rubber, pharmaceutical, dyeing, and more. It meets the mixing requirements of different industrial production lines.It has advantages such as fast mixing speed, uniform mixture, good absorption of additives by resins, convenient machine operation, easy cleaning, sturdiness and durability, and compact structure, making it an ideal industrial mixing equipment for manufacturers.Nowadays, it has gradually replaced low-speed mixers and is widely used in the production of various plastic industries. It helps plastic manufacturers improve production quality and efficiency.Due to its characteristics of fast mixing, uniform mixed materials, good absorption of plasticizers by resins, simple machine operation, easy cleaning, sturdiness and durability, and small size, in recent years, high-speed mixers have gradually replaced low-speed mixers and are widely used in the production of various plastic industries. It is a must-have equipment for plastic production lines.
We use 6-10mm stainless steel SUS304 for the internal wall construction of PVC high speed mixer. It will guarantee the mixer could use for long time under the high friction. The discharge of PVC high speed mixer could be according to time or material tempterature. The PVC high speed mixer wall has double layer. We could feed heat transfer oil for heating the material to the required temperature, if necessary. The popular way is to use friction force to heat the material. The special deisgned mixer blade of the PVC high speed mixer could mix the material in high speed, the high speed mixing will cause friction heat to heat the material.
Working Principle of High Speed Mixer:
The motor directly drives the main shaft to rotate through the pulley, and the specially designed high-speed mixer blades installed on the main shaft rotate accordingly. Under the action of centrifugal force, the materials rise along the inner cylinder wall of the mixer, in a reverse rotation state, forming a high-speed swirling motion. It is easy to mix materials of different densities uniformly in a short time, and the mixing efficiency is more than twice that of ordinary mixers. This high-efficiency mixing principle is suitable for various industrial material mixing scenarios.It is especially suitable for uniform mixing of solid-liquid, solid-powder, powder-powder, and powder-liquid materials, meeting the diverse mixing needs of industrial production lines.The raw materials and binders to be mixed are fed through the upper feed inlet, and the mixed materials are discharged through the side discharge port of the mixing tank, which is convenient for the connection of the entire production line and improves the continuity of production.To meet the mixing requirements of certain materials, the equipment is equipped with a thermal insulation jacket, which can cool, heat, and insulate the materials, ensuring the stability of material properties during the mixing process.Common heating methods include self-friction heating, electric heating, and steam heating, etc., providing flexible heating options for different industrial materials and production conditions.The mixer blades have undergone overall dynamic balance treatment, which can greatly reduce the vibration amplitude that may occur during the operation of the machine, ensuring the stable operation of the equipment and prolonging its service life.It can easily realize the entire process flow when matched with a feeding machine, dust filter, vacuum pump, collection station, pneumatic oscillator, etc., providing a complete industrial mixing solution for manufacturers.
Product Applications of High Speed Mixer:
- Suitable for high-speed mixing, stirring, and modification of granules, powders, and additives, which is essential for improving the performance of industrial materials.
- Materials: PVC, rubber resin, additives, etc., covering the main materials used in multiple industrial fields.
- Industries: Plastic pipe, profile, and sheet extrusion, plastic injection molding, rubber, fuel, food, daily chemical, fine chemicals, breeding, electronics, hard materials, ceramic materials, biology, pharmaceutical, non-metallic mining, building materials, metal manufacturing, coating industry, dye, fertilizer, etc. It is a versatile high-speed mixer suitable for various industrial sectors.
Advantages of High-Speed Mixer:
- Short mixing time, uniform mixing, good effect, and low energy consumption, which helps manufacturers improve production efficiency and reduce production costs.
- Simple operation and easy cleaning, reducing the difficulty of equipment operation and maintenance for production line engineers.
- No dust and low noise, creating a good working environment, which is beneficial to the physical and mental health of employees and meets the environmental protection requirements of industrial workshops.
- Advanced design, convenient operation, safety and reliability, providing a stable and safe mixing equipment for industrial production.
- Small size, light weight, high efficiency, and low noise, which is suitable for various sizes of production workshops and does not affect the normal operation of other equipment.
- Low maintenance cost, reducing the long-term operation cost of the equipment for enterprises and improving the economic benefits of manufacturers.
Technical Parameters
Technical Parameters
| Model | Capacity(L) | Effective Capacity(L) | Motor Power(kw) | Main shaft Speed(rpm) | Discharge Method |
| SHR-5A | 5 | 3 | 1.1 | 1440 | Manual/Automatic |
| SHR-10A | 10 | 7 | 3 | 2000 | Manual/Automatic |
| SHR-25A | 25 | 18 | 5.5 | 1300 | Manual/Automatic |
| SHR-50A | 50 | 35 | 7/11 | 750/1500 | Manual/Automatic |
| SHR-100A | 100 | 75 | 14/22 | 650/1300 | Manual/Automatic |
| SHR-200A | 200 | 150 | 30/42 | 475/950 | Manual/Automatic |
| SHR-300A | 300 | 225 | 40/55 | 475/950 | Manual/Automatic |
| SHR-500A | 500 | 375 | 55/75 | 430/860 | Manual/Automatic |
| SHR-800A | 800 | 600 | 83/110 | 357/714 | Manual/Automatic |
| SHR-1000A | 1000 | 750 | 110/160 | 325/650 | Manual/Automatic |
| SHR-1300A | 1300 | 910 | 132/200 | 300/600 | Manual/Automatic |
| SHR-1500A | 1500 | 1100 | 160/200 | 250/500 | Manual/Automatic |
| SHR-2000A | 2000 | 1450 | 315 | 500 | Manual/Automatic |
Your requirements are the basis for our development and a daily challenge to bring to fruition, please do not hesitate to inquiry us.
Reaction Kettle
- Strong sealing & precise temperature control: Supports heating and cooling, and can stably maintain the temperature range required for reactions.
- Efficient stirring: Equipped with professional stirring devices to ensure uniform material mixing and sufficient reaction.
- Suitable material selection: Common stainless steel material, acid and alkali corrosion resistance, suitable for different reaction systems.
- Safe and reliable: Equipped with multiple pressure and temperature monitoring devices and explosion-proof devices to reduce reaction risks.
- Flexible specifications: Volumes range from milliliter level to cubic meter level, which can meet the needs from laboratory small-scale tests to industrial mass production
PVC High Speed Mixer
- All important parts (bowl, mixing tool, electrical control) are manufactured in AUDOP Company, which ensure the quality of machine.
- All material in contact with product is SS304 or aluminum alloy and the product will not be contaminated.
- Short mixing time, easy and convenient to clean high output.
- Mixing tool coated with wear-resistant material, which can increase service life and past dynamic and balance test,running smoothly.
- Mature product technology based on mixing blade with high tip speed (up to 40m/sec).
- High throughput rate at low, specific energy consumption.
- Rapid, perfect after-sales service.
High speed Hot and Cooling Mixer Machine
Highlighted Features:
1. Material: All contact parts are made of S.S.304 stainless steel.
2. Treatment: Inner wall is highly polished, with layers for heat preservation.
3. Shaft Seal: metal labyrinthy seal + air-purge seal +oil seal, triple seal to guarantee no leak of material.
4. Temperature control: With control system to monitor material temperature in real time.
Two thermal resitstors, one is for controlling temperature, the other one is for overheat alarm.
5. Driving Motor: With Frenquency convetor to realise speed adjustment of main shaft.
6. Cover-opening: With pneumatic system as well as hand wheel to guarantee the cover can be opened even no air and electricity.
Horizontal Mixer
- High Mixing Efficiency: The specially designed mixing device and rotation method of the horizontal mixer make materials form multiple vortices in the barrel, greatly accelerating the mixing speed.
- High Mixing Uniformity: Even if there are differences in specific gravity and particle size of materials, the staggered mixing blades of the horizontal mixer tumble and sprinkle quickly and violently, which can still achieve excellent mixing effect.
- Wide Application Range: The horizontal mixer is suitable for mixing a variety of materials, such as powders, semi-fluids, etc.
- Easy Operation: The horizontal mixer has a compact structure, simple operation, and easy daily maintenance and upkeep.
