Horizontal Plow Mixer
- Versatility: In addition to the characteristics of ordinary plow mixers, the horizontal plow mixer can break up agglomerated materials to ensure uniform mixing of materials. This versatility makes it suitable for more material types in industrial production.
- Optimized Liquid Spraying Device: With a reasonable design, the horizontal plow mixer enables the liquid to be quickly dispersed through the high-speed rotation of the cutting knife group, thereby ensuring the uniform distribution of liquid in the materials. The optimized liquid spraying device enhances the solid-liquid mixing effect of the horizontal plow mixer.
- Advanced Processing Technology: The advanced processing technology ensures the horizontal plow mixer has an attractive appearance. The gap between the plows and the cylinder is smaller than that of conventional plow mixers, which improves mixing efficiency. The advanced manufacturing process guarantees the high quality of the horizontal plow mixer.
- Efficient Transmission Sealing: All transmission sealing parts of the horizontal plow mixer adopt pneumatic sealing, which has excellent sealing performance and no need to replace wearing parts. The efficient sealing system reduces the maintenance frequency of the horizontal plow mixer.
- Safety: The observation port (cleaning port) of the horizontal plow mixer is equipped with an interlocking device and a positioning device to ensure safe operation of the equipment and good sealing performance. The safety design of the horizontal plow mixer meets industrial safety standards.
- Jacket Heating or Cooling Device: The horizontal plow mixer is equipped with an additional jacket heating or cooling device, which not only has the functions of reaction, drying, and cooling but also adopts pneumatic discharging for easy operation. This multi-functional design expands the application scope of the horizontal plow mixer.
- High-Speed Stirring: The horizontal plow mixer adopts the core technology of plow-type stirring mechanism, combined with the discrete stirring of high-speed rotating knife heads, resulting in fast mixing speed. Depending on the different formulas of products, the main machine stirring time ranges from 90 to 180 seconds. The high-speed stirring function of the horizontal plow mixer greatly shortens the production cycle.
- Suitable for High-Boiling-Point Materials: For some high-boiling-point materials, they can stay in the horizontal plow mixer for a longer time to ensure full mixing. The horizontal plow mixer provides a reliable mixing solution for high-boiling-point materials in industrial processes.
- Spatial Distribution Feature: The horizontal plow mixer also has an excellent spatial distribution feature, which can ensure the uniform spatial distribution of materials throughout the mixing process. This feature further improves the mixing quality of the horizontal plow mixer for various industrial materials.
Overview
The horizontal plow mixer is composed of four parts: a circular cylinder, a transmission mechanism, plows, and high-speed cutting knives. It is suitable for mixing powder-powder, powder-liquid, and powder-paste materials. Equipped with a high-speed cutting knife dispersion function, materials can achieve uniform mixing in a short time under the dual action of the plows and high-speed cutting knives. It is particularly suitable for mixing and stirring powder-paste materials and powder-fiber materials. As an efficient, high-uniformity, high-crushing, low-energy-consumption, and low-pollution mixing equipment, it is well-adapted for assembly line production. This horizontal plow mixer is an ideal choice for industrial mixing needs.This horizontal plow mixer can be applied in industries such as chemical engineering, coatings, pharmaceuticals, food processing, feed production, fuel processing, metallurgy, and mining. It is suitable for solid-solid mixing (i.e., adding liquid to powder) as well as composite processes including wet granulation, drying, and concentration. It meets the diverse mixing requirements of various industrial sectors.
This horizontal plow mixer is suitable for mixing powder-powder, powder-liquid, and powder-paste materials. With its high-speed cutting knife dispersion function, materials can achieve uniform mixing quickly under the combined effect of the plows and high-speed cutting knives. It is especially designed for mixing and stirring powder-paste materials and powder-fiber materials. As a new-type mixing equipment with high efficiency, high uniformity, strong crushing ability, low energy consumption, and low pollution, it is highly suitable for assembly line operations. It enhances the mixing efficiency of production lines significantly.
Working Principle:
When the horizontal plow mixer starts, the plows rotate around the shaft, driving the materials to move in a circumferential turbulent manner along the radial direction of the square cylinder. At the same time, the materials are thrown out along the normal direction of the two sides of the plows. This unique movement mode lays the foundation for efficient mixing of the horizontal plow mixer.When the thrown and circumferentially turbulent materials flow through the high-speed cutting knife group, they are quickly and powerfully dispersed by the high-speed rotating cutting knives. The high-speed dispersion of the cutting knives further improves the mixing uniformity of the horizontal plow mixer.Under the combined action of the aforementioned plows and high-speed cutting knives, the materials are continuously replaced and diffused, achieving uniform mixing in a short time with high mixing precision. The horizontal plow mixer ensures stable and reliable mixing quality for various materials.For materials requiring solid-liquid mixing, the mixing liquid is evenly sprayed onto the moving materials inside the cylinder through the liquid spraying device. The liquid spraying device of the horizontal plow mixer guarantees the uniform distribution of liquid in the materials.
Components:
- The structure of the horizontal plow mixer mainly consists of a transmission part, a horizontal cylinder, a plow group shaft, a high-speed cutting knife group, a discharge valve, and a liquid spraying device. Each component works together to ensure the stable operation of the horizontal plow mixer.
- The transmission part of the horizontal plow mixer includes a motor, a reducer, and a coupling. Its main function is to convert the motion of the motor into the required speed and torque and transmit them to the complex knife shaft. The high-performance transmission system ensures the efficient power output of the horizontal plow mixer.
- The horizontal cylinder of the horizontal plow mixer is made of rolled steel plates and is used for holding materials. Several holes are opened on the cylinder for material feeding, discharging, and observation. The durable cylinder design ensures the long service life of the horizontal plow mixer.The plow shaft support seats are fixed on the cover plates at both ends of the cylinder. This stable fixing structure ensures the smooth rotation of the plow shaft during the operation of the horizontal plow mixer.
- The plow group shaft is composed of plows, plow arms, and a main shaft. The plows are installed on the main shaft using the plow arms and adopt a half-coupling structure, which facilitates disassembly and assembly. The easy-to-maintain structure reduces the maintenance cost of the horizontal plow mixer.
- The high-speed cutting knife group is composed of multiple cutting knives, directly driven by an auxiliary motor, and installed on the side of the cylinder. To prevent dust from entering the bearings, the cutting knife shaft adopts a multi-channel sealing structure. The excellent sealing performance of the horizontal plow mixer ensures a clean working environment.
- The discharge valve is installed at the bottom of the cylinder (except for continuous discharge) and is used to close and discharge materials. Its operation is realized through a handle and a four-bar linkage mechanism. The easy-to-operate discharge valve improves the operational efficiency of the horizontal plow mixer.
Product Applications:
It is applicable for mixing cathode and anode materials, pharmaceutical products, food ingredients, pharmaceutical intermediates, seasoning powders, coffee powders, flour, flavors and fragrances, graphite, magnetic materials, powder metallurgy materials, iron powders, ceramics, electronic materials, chemical raw materials, plastics, rubber, and dyes. The horizontal plow mixer is a versatile solution for mixing various industrial materials.
Technical Parameters
Technical Parameters
| Model | Motor Power(kw) | Main shaft Speed(rpm) | Blade Power (KW)And Quantity( pcs) | Blade Speed(rpm) | Volume(L) |
| LDH-0.05 | 2.2 | 0-150 | 1.5*1 | 2930 | 20-30 |
| LDH-0.1 | 3 | 85 | 3*1 | 1440 | 30-60 |
| LDH-0.2 | 4 | 85 | 3*1 | 1440 | 60-120 |
| LDH-0.5 | 7.5 | 62 | 3*2 | 1440 | 150-300 |
| LDH-1 | 11 | 62 | 3*2 | 1440 | 300-60 |
| LDH-2 | 15 | 50 | 3*3 | 1440 | 600-1200 |
| LDH-3 | 18.5 | 50 | 3*3 | 1440 | 900-1800 |
| LDH-4 | 22 | 42 | 3*4 | 1440 | 1200-2400 |
| LDH-5 | 30 | 42 | 3*4 | 1440 | 1500-3000 |
| LDH-6 | 37 | 42 | 3*4 | 1440 | 1800-3600 |
| LDH-8 | 45 | 33 | 3*5 | 1440 | 2400-4800 |
| LDH-10 | 55 | 33 | 3*5 | 1400 | 3000-6000 |
| LDH-15 | 75 | 26 | 3*6 | 1440 | 4500-9000 |
| LDH-20 | 90 | 26 | 3*8 | 1400/2930 | 6000-12000 |
| LDH-30 | 132 | 20 | 3*8 | 1440/2930 | 9000-18000 |
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High speed Hot and Cooling Mixer Machine
Highlighted Features:
1. Material: All contact parts are made of S.S.304 stainless steel.
2. Treatment: Inner wall is highly polished, with layers for heat preservation.
3. Shaft Seal: metal labyrinthy seal + air-purge seal +oil seal, triple seal to guarantee no leak of material.
4. Temperature control: With control system to monitor material temperature in real time.
Two thermal resitstors, one is for controlling temperature, the other one is for overheat alarm.
5. Driving Motor: With Frenquency convetor to realise speed adjustment of main shaft.
6. Cover-opening: With pneumatic system as well as hand wheel to guarantee the cover can be opened even no air and electricity.
High Speed Mixer
- The high-speed mixer adopts a full-copper wire high-low speed motor, which starts at low speed and operates at high speed, and the motor is equipped with a thermal protection switch, ensuring safe and stable operation of the equipment.
- The bottom arc design and double-layer sealing of the barrel cover prevent dust from flying, creating a good working environment for the production workshop.
- It uses imported bearings and polytetrafluoroethylene (PTFE) sealing, which has good sealing performance and long service life, reducing the maintenance cost of the equipment for manufacturers.
- Multiple heating methods such as electric heating/self-friction heating are available, saving energy consumption and reducing the production cost of enterprises.
- The pot cover adopts double concave-convex sealing, which is not easy to deform and does not leak materials, ensuring the stability of the mixing process and the quality of materials.
- Equipped with an integrated electric cabinet, after the timing and temperature reach the preset conditions, it automatically opens the cover and discharges materials, improving efficiency, ensuring safety and saving time. It is suitable for automated industrial production lines.
- The blades are integrally cast with stainless steel and calibrated through dynamic and static balance tests to ensure no eccentricity during high-speed rotation, ensuring the stable operation of the equipment and the uniformity of material mixing.
- Both the blades and the pot body are made of stainless steel, with fine welding and smooth polishing, which is not easy to rust and convenient for cleaning and maintenance. It meets the hygiene requirements of food, pharmaceutical and other industries.
- The electrical control adopts brand instruments and control components to realize automatic control, improving the accuracy and stability of the equipment's operation.
- This model has the characteristics of compact structure and beautiful appearance, which is convenient for arranging in the production workshop and saving space.
- The parts in contact with materials are all made of 304 stainless steel, which is corrosion-resistant and meets the material safety requirements of various industrial production.
- The outer part of the barrel is covered with a thermal insulation layer, which reduces heat loss and protects the safety of operators, conforming to the safety standards of industrial production.
Ribbon Mixer
- This machine has a horizontal cylinder, and the inner and outer two-layer spiral ribbons have a unique structure. It features stable operation, reliable quality, low noise, long service life, convenient installation and maintenance. There are various mixer structures available, making it a multi-functional mixing equipment with a wide range of uses. The mixing effect of the horizontal ribbon mixer is not affected by the particle size and density, ensuring consistent mixing quality for different materials.
- It has fast mixing speed and high mixing uniformity. Scrapers can be installed on the spiral ribbons, which also achieve a good mixing effect for viscous materials, further expanding its application scope.
- According to the mixing requirements of different materials (special materials need to be cleaned after each mixing), different spiral ribbon structures can be adopted. Heating and drying jackets are also available for customers to choose, meeting the personalized production needs of different enterprises.
- The forward and reverse rotating spiral ribbons are installed on the same horizontal shaft, forming a low-power mixing environment. The stable mixing process reduces the damage to fragile materials. A flying knife structure can be added to play a crushing role, and a liquid spraying system can also be added to fully and uniformly mix liquids and powders, enhancing the functionality of the horizontal ribbon mixer.
- A cleaning door can also be opened on the horizontal machine body for users to clean. The overall height of the equipment is relatively low, facilitating installation and saving factory space.
- It has a large loading coefficient and a small equipment floor area, helping enterprises save production space and improve space utilization efficiency.
