Horizontal Plow Mixer
- Versatility: In addition to the characteristics of ordinary plow mixers, the horizontal plow mixer can break up agglomerated materials to ensure uniform mixing of materials. This versatility makes it suitable for more material types in industrial production.
- Optimized Liquid Spraying Device: With a reasonable design, the horizontal plow mixer enables the liquid to be quickly dispersed through the high-speed rotation of the cutting knife group, thereby ensuring the uniform distribution of liquid in the materials. The optimized liquid spraying device enhances the solid-liquid mixing effect of the horizontal plow mixer.
- Advanced Processing Technology: The advanced processing technology ensures the horizontal plow mixer has an attractive appearance. The gap between the plows and the cylinder is smaller than that of conventional plow mixers, which improves mixing efficiency. The advanced manufacturing process guarantees the high quality of the horizontal plow mixer.
- Efficient Transmission Sealing: All transmission sealing parts of the horizontal plow mixer adopt pneumatic sealing, which has excellent sealing performance and no need to replace wearing parts. The efficient sealing system reduces the maintenance frequency of the horizontal plow mixer.
- Safety: The observation port (cleaning port) of the horizontal plow mixer is equipped with an interlocking device and a positioning device to ensure safe operation of the equipment and good sealing performance. The safety design of the horizontal plow mixer meets industrial safety standards.
- Jacket Heating or Cooling Device: The horizontal plow mixer is equipped with an additional jacket heating or cooling device, which not only has the functions of reaction, drying, and cooling but also adopts pneumatic discharging for easy operation. This multi-functional design expands the application scope of the horizontal plow mixer.
- High-Speed Stirring: The horizontal plow mixer adopts the core technology of plow-type stirring mechanism, combined with the discrete stirring of high-speed rotating knife heads, resulting in fast mixing speed. Depending on the different formulas of products, the main machine stirring time ranges from 90 to 180 seconds. The high-speed stirring function of the horizontal plow mixer greatly shortens the production cycle.
- Suitable for High-Boiling-Point Materials: For some high-boiling-point materials, they can stay in the horizontal plow mixer for a longer time to ensure full mixing. The horizontal plow mixer provides a reliable mixing solution for high-boiling-point materials in industrial processes.
- Spatial Distribution Feature: The horizontal plow mixer also has an excellent spatial distribution feature, which can ensure the uniform spatial distribution of materials throughout the mixing process. This feature further improves the mixing quality of the horizontal plow mixer for various industrial materials.
Overview
The horizontal plow mixer is composed of four parts: a circular cylinder, a transmission mechanism, plows, and high-speed cutting knives. It is suitable for mixing powder-powder, powder-liquid, and powder-paste materials. Equipped with a high-speed cutting knife dispersion function, materials can achieve uniform mixing in a short time under the dual action of the plows and high-speed cutting knives. It is particularly suitable for mixing and stirring powder-paste materials and powder-fiber materials. As an efficient, high-uniformity, high-crushing, low-energy-consumption, and low-pollution mixing equipment, it is well-adapted for assembly line production. This horizontal plow mixer is an ideal choice for industrial mixing needs.This horizontal plow mixer can be applied in industries such as chemical engineering, coatings, pharmaceuticals, food processing, feed production, fuel processing, metallurgy, and mining. It is suitable for solid-solid mixing (i.e., adding liquid to powder) as well as composite processes including wet granulation, drying, and concentration. It meets the diverse mixing requirements of various industrial sectors.
This horizontal plow mixer is suitable for mixing powder-powder, powder-liquid, and powder-paste materials. With its high-speed cutting knife dispersion function, materials can achieve uniform mixing quickly under the combined effect of the plows and high-speed cutting knives. It is especially designed for mixing and stirring powder-paste materials and powder-fiber materials. As a new-type mixing equipment with high efficiency, high uniformity, strong crushing ability, low energy consumption, and low pollution, it is highly suitable for assembly line operations. It enhances the mixing efficiency of production lines significantly.
Working Principle of Horizontal Plow Mixer:
When the horizontal plow mixer starts, the plows rotate around the shaft, driving the materials to move in a circumferential turbulent manner along the radial direction of the square cylinder. At the same time, the materials are thrown out along the normal direction of the two sides of the plows. This unique movement mode lays the foundation for efficient mixing of the horizontal plow mixer.When the thrown and circumferentially turbulent materials flow through the high-speed cutting knife group, they are quickly and powerfully dispersed by the high-speed rotating cutting knives. The high-speed dispersion of the cutting knives further improves the mixing uniformity of the horizontal plow mixer.Under the combined action of the aforementioned plows and high-speed cutting knives, the materials are continuously replaced and diffused, achieving uniform mixing in a short time with high mixing precision. The horizontal plow mixer ensures stable and reliable mixing quality for various materials.For materials requiring solid-liquid mixing, the mixing liquid is evenly sprayed onto the moving materials inside the cylinder through the liquid spraying device. The liquid spraying device of the horizontal plow mixer guarantees the uniform distribution of liquid in the materials.
Components of Horizontal Plow Mixer:
- The structure of the horizontal plow mixer mainly consists of a transmission part, a horizontal cylinder, a plow group shaft, a high-speed cutting knife group, a discharge valve, and a liquid spraying device. Each component works together to ensure the stable operation of the horizontal plow mixer.
- The transmission part of the horizontal plow mixer includes a motor, a reducer, and a coupling. Its main function is to convert the motion of the motor into the required speed and torque and transmit them to the complex knife shaft. The high-performance transmission system ensures the efficient power output of the horizontal plow mixer.
- The horizontal cylinder of the horizontal plow mixer is made of rolled steel plates and is used for holding materials. Several holes are opened on the cylinder for material feeding, discharging, and observation. The durable cylinder design ensures the long service life of the horizontal plow mixer.The plow shaft support seats are fixed on the cover plates at both ends of the cylinder. This stable fixing structure ensures the smooth rotation of the plow shaft during the operation of the horizontal plow mixer.
- The plow group shaft is composed of plows, plow arms, and a main shaft. The plows are installed on the main shaft using the plow arms and adopt a half-coupling structure, which facilitates disassembly and assembly. The easy-to-maintain structure reduces the maintenance cost of the horizontal plow mixer.
- The high-speed cutting knife group is composed of multiple cutting knives, directly driven by an auxiliary motor, and installed on the side of the cylinder. To prevent dust from entering the bearings, the cutting knife shaft adopts a multi-channel sealing structure. The excellent sealing performance of the horizontal plow mixer ensures a clean working environment.
- The discharge valve is installed at the bottom of the cylinder (except for continuous discharge) and is used to close and discharge materials. Its operation is realized through a handle and a four-bar linkage mechanism. The easy-to-operate discharge valve improves the operational efficiency of the horizontal plow mixer.
Product Applications of Horizontal Plow Mixer:
It is applicable for mixing cathode and anode materials, pharmaceutical products, food ingredients, pharmaceutical intermediates, seasoning powders, coffee powders, flour, flavors and fragrances, graphite, magnetic materials, powder metallurgy materials, iron powders, ceramics, electronic materials, chemical raw materials, plastics, rubber, and dyes. The horizontal plow mixer is a versatile solution for mixing various industrial materials.
Technical Parameters
Technical Parameters
| Model | Motor Power(kw) | Main shaft Speed(rpm) | Blade Power (KW)And Quantity( pcs) | Blade Speed(rpm) | Volume(L) |
| LDH-0.05 | 2.2 | 0-150 | 1.5*1 | 2930 | 20-30 |
| LDH-0.1 | 3 | 85 | 3*1 | 1440 | 30-60 |
| LDH-0.2 | 4 | 85 | 3*1 | 1440 | 60-120 |
| LDH-0.5 | 7.5 | 62 | 3*2 | 1440 | 150-300 |
| LDH-1 | 11 | 62 | 3*2 | 1440 | 300-60 |
| LDH-2 | 15 | 50 | 3*3 | 1440 | 600-1200 |
| LDH-3 | 18.5 | 50 | 3*3 | 1440 | 900-1800 |
| LDH-4 | 22 | 42 | 3*4 | 1440 | 1200-2400 |
| LDH-5 | 30 | 42 | 3*4 | 1440 | 1500-3000 |
| LDH-6 | 37 | 42 | 3*4 | 1440 | 1800-3600 |
| LDH-8 | 45 | 33 | 3*5 | 1440 | 2400-4800 |
| LDH-10 | 55 | 33 | 3*5 | 1400 | 3000-6000 |
| LDH-15 | 75 | 26 | 3*6 | 1440 | 4500-9000 |
| LDH-20 | 90 | 26 | 3*8 | 1400/2930 | 6000-12000 |
| LDH-30 | 132 | 20 | 3*8 | 1440/2930 | 9000-18000 |
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Reaction Kettle
- Strong sealing & precise temperature control: Supports heating and cooling, and can stably maintain the temperature range required for reactions.
- Efficient stirring: Equipped with professional stirring devices to ensure uniform material mixing and sufficient reaction.
- Suitable material selection: Common stainless steel material, acid and alkali corrosion resistance, suitable for different reaction systems.
- Safe and reliable: Equipped with multiple pressure and temperature monitoring devices and explosion-proof devices to reduce reaction risks.
- Flexible specifications: Volumes range from milliliter level to cubic meter level, which can meet the needs from laboratory small-scale tests to industrial mass production
PVC High Speed Mixer
- All important parts (bowl, mixing tool, electrical control) are manufactured in AUDOP Company, which ensure the quality of machine.
- All material in contact with product is SS304 or aluminum alloy and the product will not be contaminated.
- Short mixing time, easy and convenient to clean high output.
- Mixing tool coated with wear-resistant material, which can increase service life and past dynamic and balance test,running smoothly.
- Mature product technology based on mixing blade with high tip speed (up to 40m/sec).
- High throughput rate at low, specific energy consumption.
- Rapid, perfect after-sales service.
High speed Hot and Cooling Mixer Machine
Highlighted Features:
1. Material: All contact parts are made of S.S.304 stainless steel.
2. Treatment: Inner wall is highly polished, with layers for heat preservation.
3. Shaft Seal: metal labyrinthy seal + air-purge seal +oil seal, triple seal to guarantee no leak of material.
4. Temperature control: With control system to monitor material temperature in real time.
Two thermal resitstors, one is for controlling temperature, the other one is for overheat alarm.
5. Driving Motor: With Frenquency convetor to realise speed adjustment of main shaft.
6. Cover-opening: With pneumatic system as well as hand wheel to guarantee the cover can be opened even no air and electricity.
Horizontal Mixer
- High Mixing Efficiency: The specially designed mixing device and rotation method of the horizontal mixer make materials form multiple vortices in the barrel, greatly accelerating the mixing speed.
- High Mixing Uniformity: Even if there are differences in specific gravity and particle size of materials, the staggered mixing blades of the horizontal mixer tumble and sprinkle quickly and violently, which can still achieve excellent mixing effect.
- Wide Application Range: The horizontal mixer is suitable for mixing a variety of materials, such as powders, semi-fluids, etc.
- Easy Operation: The horizontal mixer has a compact structure, simple operation, and easy daily maintenance and upkeep.
