Weighing Modules
- Equipment using weighing modules usually achieves higher weighing precision, making it an ideal choice for high-accuracy weighing needs in industrial settings.
- Static load weighing modules adopt high-performance sensor components to ensure reliable weight measurement results.
- It features a compact structure and requires no additional accessories for installation, saving time and labor during setup.
- The self-stabilizing sensor pressure-bearing head ensures accurate measurement, reducing errors caused by unstable load bearing.
- It has excellent repeatability; the fast and easy installation saves installation time and downtime for maintenance, which is beneficial for improving factory production efficiency.
- Static load weighing modules can be conveniently installed on containers of various shapes, and loading, batching or stirring can be easily carried out in these containers. They are suitable for equipment such as platforms, vertical tanks and trough tanks.
Overview
A weighing module is a weighing component that integrates weighing sensors, load transfer devices, mounting connectors and other parts. It can be easily connected to mechanical devices of various shapes, such as roller conveyors, platforms, vertical tanks, trough tanks, hoppers, etc.It can form various weighing systems and is characterized by high weighing accuracy, good stability and long service life.It is widely used in chemical, pharmaceutical, machinery, construction and other industries.Automatic weighing systems are suitable for weighing and detection of reaction kettles, tank scale storage tanks, production lines and conveyors. The interoperability of various weighing products enables design engineers to obtain fully integrated system solutions, thus providing comprehensive information support for the management level of factory automation.
Classification of Weighing Modules:
Classified by range: Small-range weighing modules (5kg~500kg), medium-range weighing modules (500Kg~30t), large-range weighing modules (10t~1000t)—providing suitable options for different load requirements in factories.
Classified by type: Static load weighing modules and dynamic load weighing modules, adapting to different working conditions such as static storage and dynamic conveying.
Applications of Weighing Modules:
Weighing module applications: weight monitoring, quantitative control, flow level detection, bulk material calculation, force measurement, checkweighing/sorting/counting, flow feeding, batching—meeting diverse industrial weighing requirements.
Application of small-range weighing modules (5kg~500kg): Bellows-type weighing modules of the HSX series are suitable for small-range and high-precision weighing occasions. They are generally installed with lug-type or container trunnion support. The entire weight of the container acts on the weighing sensor. The weight signal generated by strain is transmitted to the junction box through the weighing module. The collected weight signal is then sent to the weighing instrument or weight transmitter (with secondary meter display), and the secondary meter meets various special needs of users, which is suitable for production line engineers to realize precise material control.
Application of medium-range weighing modules (500Kg~30t): Cantilever beam-type weighing modules of the SB series are divided into static load modules and dynamic load modules. This series of modules is suitable for the weighing range of 0.5t to 30t. Three to four sets of SB series modules are installed at the support points at the bottom of the trough tank. The entire weight of the trough tank acts on the weighing sensor. The weight signal generated by strain is transmitted to the junction box through the weighing module. The collected weight signal is sent to the weighing instrument or weight transmitter, which processes the weight signal into corresponding weight data, providing accurate data support for factory production management.
Application of large-range weighing modules (10t~1000t): Column-type weighing modules of the NHS series and ZS series are suitable for large-range, high-impact and complex-structured weighing occasions. More than three sets of weighing modules are fixedly installed at the bottom of the tank. The weight signal of the storage tank is transmitted to the junction box through the weighing module. The collected weight signal is sent to the weighing instrument or weight transmitter (with secondary meter display), and the secondary meter meets various special needs of users, which is widely used in large-scale industrial storage and transportation scenarios.
Weighing modules can be very conveniently installed on containers of various shapes, suitable for modifying existing equipment. Whether it is a container, hopper or reaction kettle, adding a weighing module can turn it into a weighing system, reducing the cost of purchasing new weighing equipment.Compared with ready-made electronic scales, the main advantages of weighing modules are no site restrictions, flexible assembly, convenient maintenance and low cost, which are favored by factory managers and procurement personnel.
Technical Parameters
Technical Parameters
| Product Name | Bellows Weighing Module | Cantilever Static Load Weighing Module | Cantilever Dynamic Load Weighing Module | Cylindrical Weighing Module | Spokes Weighing Module |
| Application | Suitable for weighing equipment such as belt scale, Hopper scale, etc. | Applicable to horizontal tank, batching scale, hopper scale and other weighing equipment | Suitable for weighing equipment such as reaction kettle, Hopper scale, belt scale, platform scale, etc. | Suitable for weighing equipment such as reaction kettle, Hopper scale, belt scale, platform scale, etc. | Suitable for weighing equipment such as reaction kettle, Hopper scale, belt scale, platform scale, etc. |
| Rated Load | 10t、20t、50t、75t、100t、 200t、250t、300t、500t | 0.5t、1t、2t、3t、5t、 7.5t、8t、10t、15t、20t、 | 0～0.3t、0.5t、1t、2t、3t、 5t、7t、10t、15t、20t | 0~0.5t、1t、2t、3t、5t、7t、10t、20t、 25t、30t、50t、100t、200t、300t | 0~0.5t、1t、2t、3t、5t、7t、10t、20t、 25t、30t、50t、100t、200t、300t |
| Material Quality | Alloy Steel | Alloy Steel Stainless Steel | Alloy Steel Stainless Steel | Alloy Steel Stainless Steel | Alloy Steel tainless Steel |
| Output Sensitivity | 2.0±10%mV/V | 2.0±10%mV/V | 2.0±10%mV/V | 2.0±10%mV/V | 2.0±10%mV/V |
| Excitation Voltage | 5~10V DC/AC | 5~10V DC/AC | 5~10V DC/AC | 5~10V DC/AC | 5~10V DC/AC |
| Repetitiveness | 0.01%F.S. | 0.01%F.S. | 0.01%F.S. | 0.03%F.S. | 0.03%F.S. |
| Zero Output | ±0.5%F.S. | ±0.5%F.S. | ±0.5%F.S. | ±0.5%F.S. | ±0.5%F.S. |
| Hysteresis | 0.02%F.S. | 0.02%F.S. | 0.02%F.S. | 0.03%F.S. | 0.03%F.S. |
| Creep(30min) | 0.02 %F.S. | 0.02 %F.S. | 0.02 %F.S. | 0.03 %F.S. | 0.03 %F.S. |
| TC SANP | 0.01%F.S./C | 0.01%F.S./C | 0.01%F.S./C | 0.02%F.S./C | 0.02%F.S./C |
| TCO | 0.01%F.S.1℃ | 0.01%F.S.1℃ | 0.01%F.S.1℃ | 0.02%F.S.1℃ | 0.02%F.S.1℃ |
| Intput Impedence | 400±10 Ω | 400±10 Ω | 400±10 Ω | 400±10 Ω | 400±10 Ω |
| Output Impedence | 350±10 Ω | 350±10 Ω | 350±10 Ω | 350±10 Ω | 350±10 Ω |
| Insulation Resistance | ≥5000MQ/100V DC | ≥5000MQ/100V DC | ≥5000MQ/100V DC | ≥5000MQ/100V DC | ≥5000MQ/100V DC |
| Working Temperature | -30C~70℃ | -20C~80℃ | -20C~80℃ | -20C~80℃ | -20C~80℃ |
| Safety Overload | 120 %F.S. | 120 %F.S. | 120 %F.S. | 120 %F.S. | 120 %F.S. |
| Limit Overload | 150 %F.S. | 150 %F.S. | 150 %F.S. | 150 %F.S. | 150 %F.S. |
| Cable Size | φ 5mm×3000mm | φ 5mm×3000mm | φ 5mm×3000mm | φ 5mm×3000mm | φ 5mm×3000mm |
| Protection Class | IP68 | IP67 | IP67 | IP67 | IP67 |
Your requirements are the basis for our development and a daily challenge to bring to fruition, please do not hesitate to inquiry us.
Scraper Arch Breaker
- High-Quality Material Guarantee: The main body is made of SUS304 stainless steel, which has stable physical properties. It is not only corrosion-resistant and wear-resistant but also meets the hygiene level requirements of the food and pharmaceutical industries, avoiding contamination when materials come into contact with the equipment. SUS304 stainless steel scraper arch breakers are safe for food-grade applications.
- Simple Structural Design: The overall structure has no complex redundant parts and adopts a "bolt-free" assembly process, reducing gaps for material accumulation and cleaning blind spots. During daily maintenance, there is no need to disassemble complex components; only the scraper wear condition and gear lubrication status need to be checked, which greatly reduces maintenance costs and downtime. Low-maintenance scraper arch breakers save production costs for factories.
- Long Service Life: The core transmission components (gears) adopt precision machining technology, and combined with the wear-resistant treatment of the scraper, mechanical loss during operation is reduced. At the same time, compared with chain transmission, the gear transmission method avoids the risk of chain loosening and breaking, and the average service life of the equipment is more than 30% longer than that of traditional discharging equipment. Long-life scraper arch breakers reduce equipment replacement frequency for manufacturers.
- Significant Arch-Breaking and Wall-Cleaning Effect: The design of the scraper making circular motion along the silo wall can directly act on the retained materials on the side walls and bottom of the silo. It not only solves the "bridging" and "hollowing" problems but also cleans the materials attached to the silo wall, avoiding caking and deterioration caused by long-term material retention and improving material utilization rate. Scraper arch breakers with excellent wall-cleaning function enhance production efficiency.
- Alleviating Material Segregation: For mixed materials with uneven particle sizes, traditional discharging methods are prone to "segregation" (large particles concentrate at the bottom and small particles concentrate at the top) due to different particle settlement speeds, which affects subsequent production quality. The scraper arch breaker keeps the materials in a mixed state during the falling process through the uniform stirring and pushing of the scraper, effectively alleviating the segregation problem. Scraper arch breakers prevent material segregation for consistent product quality.
- Quiet Operation Experience: The gear transmission link adopts a high-precision meshing design, and combined with the lubrication treatment of bearings, the noise during operation is controlled below 60 decibels (equivalent to the volume of daily conversation), avoiding the harsh noise of traditional discharging equipment during operation and improving the workshop working environment. Quiet scraper arch breakers create a comfortable working environment for production line engineers.
- Wide Hopper Angle Adaptability: It can adapt to hopper angles within 45°. Whether it is a vertical silo or an inclined silo, accurate connection can be achieved by adjusting the installation angle, without the need for large-scale modification of the existing silo structure. Scraper arch breakers with flexible hopper angle adaptation fit various silo types.
- Rich Specifications and Customization Options: Standard caliber specifications from φ40 to φ500 are provided, covering different needs from small laboratory equipment to large-scale industrial production lines. For large-caliber needs beyond the standard caliber (such as above φ500), exclusive equipment can be customized through technical consultation according to the customer's silo size and material characteristics, ensuring seamless connection with the existing production system. Customizable scraper arch breakers meet diverse industrial needs for purchasers.
- Expandable Blade Design: It supports the installation of multiple scraper blades (the specific number is determined according to material fluidity and discharging volume). The more blades there are, the higher the discharging efficiency and the more uniform the material stirring, which can be flexibly adjusted according to the actual production rhythm. Expandable blade scraper arch breakers optimize discharging efficiency for different production beats.
KCB Series Gear Pump
- KCB Series Gear Pump is mainly composed of gears, shafts, pump body, relief valve and shaft end seal. The gears undergo heat treatment to achieve high hardness and strength, and are installed in replaceable shaft sleeves together with the shafts for operation. The lubrication of all parts in the KCB Series Gear Pump is automatically achieved by using the output medium when the pump is working.
- The pump is designed with reasonable oil discharge and oil return grooves, which reduce the torque force borne by the gears during operation. As a result, the bearing load is small, wear is minimal, and the KCB gear oil pump has high efficiency.
- KCB Gear Pump is equipped with a relief valve for overload protection. The full return pressure of the relief valve is 1.5 times the rated discharge pressure of the pump. The KCB gear oil pump can also be adjusted separately according to actual needs within the allowable discharge pressure range. However, it should be noted that this relief valve cannot work as a pressure reducing valve for a long time; if necessary, a separate pressure reducing valve can be installed on the pipeline. When viewing the pump from the extended end of the main shaft, the rotation direction is clockwise.
Knife Gate Valve
- Ultra-short structural length saves materials and greatly reduces the overall weight of the pipeline system matched with the knife gate valve.
- It occupies small effective space, effectively supports pipeline strength, and reduces the possibility of pipeline vibration when used with the knife gate valve.
- The gate plate of the knife gate valve is made of austenitic stainless steel, which greatly improves corrosion resistance and effectively prevents sealing leakage caused by gate plate corrosion.
- The upper sealing packing of the knife gate valve adopts flexible PTFE, ensuring reliable sealing and easy, flexible operation.
- The gate plate of the knife gate valve has a knife function, which can effectively cut off various impurities in the medium.
Bin Bottom Vibratory Discharger
- Low power consumption, high efficiency and obvious effect.
- The discharge hopper is integrally stamped, with good rigidity and smooth inner wall. The built-in tapered discharge plate protrudes upward to ensure no material residue in the discharger.
- The vibration force and amplitude can be easily adjusted.
- The fixing bolts of the discharge plate are assembled from top to bottom, which improves safety.
- Low noise generated by vibration, meeting environmental protection requirements.
- Safe and reliable to use, with safety protection devices.
- Simple and novel equipment structure, convenient installation and low maintenance rate.
Roots Blower
- It has the characteristic of forced transportation. Under the condition of a certain rotating speed, the flow rate is basically unchanged. Even in the small flow rate area, surge will not occur, and it has stable working characteristics.
- As a rotary machine, it has no reciprocating mechanism, no air valve, few wearing parts and a long service life.
- It inhales and exhausts air many times in one operation cycle. Compared with the piston compressor, the air flow speed is uniform and there is no air storage tank.
- There is a certain gap between the moving parts and the static parts, and no lubricating oil is needed in the chamber, which ensures that the transported gas is oil-free and no oil-gas separation device is required.
- There is no internal compression process, and the mechanical efficiency is high.