FU Scraper Conveyor
- It is often used for horizontally conveying granular and powdery materials, and can also be used for inclined conveying within an angle range of 150°. The FU scraper conveyor is flexible in material conveying directions.
- It has the characteristics of long overall service life, stable operation, small structural size, large conveying capacity, low energy consumption and low material damage rate. These features make the FU scraper conveyor a cost - effective choice for factories.
- The overall structure is reasonable, allowing multi - point feeding. Driven by the reducer, the scraper moves stably at a low noise level. On the basis of single - point feeding and discharging, it can also realize multi - point feeding and discharging. It has outstanding advantages in conveying toxic, explosive, high - temperature and easy - to - fly materials, improving workers' operating conditions and reducing environmental pollution. The FU scraper conveyor is an excellent choice for environmentally friendly and safe material conveying in industries.
Overview
What is FU Scraper Conveyor?
FU scraper conveyor is a product developed by introducing foreign technology, and its technical level is ahead of the domestic average outside the technical station.This conveyor is a new type of environmentally friendly and energy-saving machinery used for horizontal (or inclined ≤15°) conveying of powdery and granular materials.With reasonable design, novel structure, long service life, high operation reliability, good sealing performance, safety and easy maintenance, this product is an ideal energy-saving and environmentally friendly conveying equipment.
FU chain scraper conveyor is a mechanical equipment for horizontal and inclined conveying, suitable for continuous transportation of powdered, granular and small lumpy bulk materials. It is a high-demand horizontal & inclined material conveyor widely used in bulk handling scenarios.This conveyor adopts a fully enclosed casing design, featuring excellent sealing performance, compact structure and reasonable layout. It enables large-volume material conveying in limited spaces, with a maximum conveying capacity of 460m³/h (high-capacity fully enclosed conveyor).
FU type scraper conveyor is also known as chain conveyor. It is a common type of FU scraper conveyor in industrial applications.It has the characteristics of high reliability, low failure rate, long service life, energy saving and good sealing. As a relatively ideal new - type conveying equipment, it is widely used in building materials, electric power, chemical industry, iron and steel and other industries. It is a practical FU scraper conveyor for various industrial sectors.FU type scraper conveyor is a kind of conveying equipment that transfers bulk materials in the conveying trough by means of the traction force from the scraper chain. It is composed of three parts, namely the head part, the middle part and the tail part. This structural design ensures the stable operation of the FU scraper conveyor.Each of the three parts of the scraper conveyor consists of many components. The head part is composed of the head frame, motor, hydraulic coupling, reducer and sprocket; the transition trough, middle trough, chain and scraper are located in the middle part of the equipment; and the device that enables the scraper chain to run back and forth is designed in the tail part. These components work together to ensure the efficient operation of the FU scraper conveyor.FU type scraper conveyor has a large conveying capacity. It allows a large amount of materials to be conveyed in a small - capacity space, with a conveying capacity of 15 - 500 m³/h. It is a high - capacity FU scraper conveyor for industrial material transportation.
This chain scraper conveyor is widely used in various industries, including building materials, chemical engineering, grain processing, energy & mineral, and power generation industries. It is a multi-industrial applicable material handling equipment for key industrial sectors.Its compact design allows installation in space-constrained environments, while its low-energy consumption feature can reduce energy use by approximately 50% compared with other types of conveyors. It is a space-saving & energy-efficient bulk conveyor for cost-saving operations.
Components of FU Scraper Horizontal Conveyor:
The main structure and components of various types of scraper conveyors are basically the same, and they are composed of three parts: the head, the middle part and the tail part. This standard structure is also applied to the FU scraper conveyor.In addition, there are auxiliary components such as the hydraulic jack device for moving the conveyor and the chain tightener for tightening the chain. These auxiliary parts are essential for the normal use of the FU scraper conveyor.The head part is composed of the head frame, motor, hydraulic coupling, reducer, sprocket and other parts. These components are key to the power transmission of the FU scraper conveyor.The middle part is composed of the transition trough, middle trough, chain, scraper and other parts. They play a vital role in the material conveying process of the FU scraper conveyor.The tail part is a device for the return of the scraper chain. It ensures the cyclic operation of the scraper chain of the FU scraper conveyor.The tail part of the heavy - duty scraper conveyor, like the head part, is also equipped with a power transmission device. They are called the upper head and the lower head according to their installation positions. This design is suitable for heavy - duty FU scraper conveyor applications.
Working Principle of FU Chain Scraper Conveyor:
The FU scraper conveyor uses an open chute as a bearing part for coal, gangue, materials, etc., and fixes the scraper on the chain (forming a scraper chain) as a traction component. This is the basic structural design for the material conveying of the FU scraper conveyor.When the head transmission device is started, it drives the sprocket on the head shaft to rotate, making the scraper chain run cyclically and driving the materials to move along the chute until the materials are unloaded at the head part. This working process ensures the efficient material transportation of the FU scraper conveyor.The scraper chain runs around the sprocket in a stepless closed cycle to complete the material conveying. This cyclic operation mode is the core of the working principle of the FU scraper conveyor.
Application of FU Scraper Conveyor:
FU type scraper conveyor is generally used in various departments of the metallurgical industry, chemical industry, mining industry, building materials industry and grain and feed processing industry. Its function is to continuously convey powdery and granular materials. It can be arranged horizontally or inclinedly, and its overall performance is better than that of screw conveyors or buried scraper conveyors. The FU scraper conveyor is a reliable material conveying equipment for industrial manufacturers, production line engineers and procurement personnel in related industries.
FU Chain Scraper Conveyor Key Benefits:
Superior Sealing Performance: The fully enclosed conveying environment prevents dust leakage, making it especially suitable for handling volatile, toxic and corrosive materials. It is a dust-free & corrosion-resistant conveyor for hazardous material handling.
Low Energy Consumption: It drives material movement by utilizing the internal friction of materials, resulting in low operation resistance. Its energy consumption is about 50% lower than that of similar conveying equipment. It is a low-power bulk conveyor for energy-saving production lines.
Long Service Life: The conveying chain adopts a high-strength wear-resistant alloy bushing roller chain structure, treated with special technology, with a service life of over 5 years under normal operation. It is a durable wear-resistant conveyor for long-term industrial use.
Easy Maintenance: With reasonable structural design, it requires simple daily maintenance and has low maintenance costs. It is an easy-maintenance material conveyor for reducing operational downtime.
Flexible Installation: It can be arranged horizontally or inclined (inclination angle ≤15°) according to on-site needs, and the positions of inlets and outlets can be flexibly set. It is a flexible-layout conveyor for customized on-site installation.
How to Choose FU Chain Scraper Conveyor:
Material Characteristics: Include material type, particle size, moisture content, temperature and abrasiveness. These factors are critical for matching the right bulk conveyor to your material handling needs.
Conveying Capacity: Determine the hourly material throughput based on production requirements. Ensure the selected conveyor meets your production line’s hourly material handling demand.
Conveying Distance: Confirm the total length and inclination angle of the conveyor. Match the conveyor’s specifications to your on-site conveying distance and angle requirements.
Installation Environment: Consider on-site space constraints and environmental conditions. Choose a space-saving conveyor that adapts to your site’s environmental factors.
Special Requirements: Such as explosion-proof, corrosion-resistant, food-grade and other special needs. Select customized conveyors (explosion-proof conveyor, food-grade material conveyor) to meet industry-specific standards.
Technical Parameters
Technical Parameters
| Model | Groove Width(mm) | Ideal Particle Size(mm) | 10% Maximum Granularity(mm) | Chain Speed(m/min) | Material Humidity | ||||||
| 10 | 12 | 13.5 | 15 | 16 | 20 | 25 | |||||
| Optimal Conveying Capacity(m³/h) | |||||||||||
| FU150 | 150 | ＜4 | ＜8 | 6-9 | - | - | 9-13 | - | 12-18 | 15-23 | ≤5% |
| FU200 | 200 | ＜5 | ＜10 | 12-16 | - | - | 18-24 | - | 24-32 | 30-40 | |
| FU270 | 270 | ＜7 | ＜15 | 21-30 | 25-26 | 28-40 | 31-45 | 34-48 | 42-60 | 52-75 | |
| FU350 | 350 | ＜9 | ＜18 | - | 40-56 | - | 54-75 | - | 72-100 | 90-125 | |
| FU410 | 410 | ＜11 | ＜21 | - | 55-80 | - | 70-100 | - | 95-130 | 105-150 | |
| FU500 | 500 | ＜13 | ＜25 | - | 80-110 | - | 105-145 | - | 140-200 | 160-225 | |
| FU600 | 600 | ＜15 | ＜30 | - | 115-160 | - | 150-210 | - | 200-290 | 230-300 | |
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Tubular Screw Conveyor
- The screw machine adopts high-quality steel pipes, with good overall rigidity.
- Double-pitch blades reduce the compression degree of materials during conveying.
- Adopts a high-quality reducer with a heavy-duty design, featuring large torque, low noise, and other characteristics.
- Optional universal ball joint for convenient installation and steering adjustment.
- Equipped with high-quality intermediate suspension bearings and tail bearings, which are easy to install.
- Sufficient spare parts with complete specifications.
- Large stocks of common diameters (165, 219, 273, 325, 407) are available, and the size and angle can be customized according to customer requirements.
- Assembled with standard parts, convenient for transportation.
- One-time formed screw blades with double-pitch design, no material blocking.
Spring Feeder
- Easy to install and movable. For example, if multiple mixers use the same material, only one spring feeder can supply materials to multiple mixers at the same time, eliminating the trouble of manual feeding and making the feeding work safer, more time-saving and labor-saving. This movable spring feeder effectively reduces the number of equipment purchases for enterprises.
- Reasonable design, easy operation and maintenance. Compared with vacuum feeders, this spring feeder eliminates the trouble of frequent filter cleaning, reducing the workload of equipment maintenance for production line engineers.
- Adopting advanced electrical control components and motors to ensure safe and reliable operation of the system. The spring feeder has a large conveying capacity, with a maximum feeding capacity of 3 tons per hour, meeting the material supply needs of large-scale production lines.
- Wide application range. This spring feeder can convey powder materials, plastic granular materials, powder-granule mixtures, and can also be used with crushers. It is also suitable for conveying powder and granular materials in the production processes of the pharmaceutical and chemical industries. This wide-application spring feeder is a versatile choice for different industrial scenarios.
- Low energy consumption. Compared with traditional vacuum feeders and spring-type dust feeders, the energy consumption of this spring feeder is only about one-third, helping enterprises reduce energy costs and achieve energy-saving production.
Turn Belt Conveyor
- Flexible adaptation: Supports multi-angle turning (30°, 45°, 90°, 180°), and the inner/outer radius, belt width and frame height can be customized according to needs to meet the layout of narrow spaces or complex assembly lines.
- Stable conveying: The conveyor belt runs stably, with no relative movement between materials and the conveyor belt, which can effectively avoid damage to conveyed items, and is especially suitable for production links with high requirements for material integrity.
- Low noise and energy saving: It has a low noise level, creating a quiet working environment for the workshop, and at the same time, it has low energy consumption, reducing the production and operation costs of enterprises.
- Durable and easy to maintain: It adopts standardized component design, with a simple structure and convenient daily maintenance; it has low energy consumption (power matched according to needs) and obvious advantages in long-term use cost.
- Diverse materials: The conveyor belt has a variety of materials, including PVC, PU, etc., and some can also meet special needs such as oil resistance, corrosion resistance and anti-static, adapting to different materials and working environments.
- Safe and efficient: The design without sharp corners ensures the safety of operators; it supports high-speed conveying (linear speed adjustable from 0 to 50 meters per minute) to meet the needs of large-flow material transmission.
Folding Conveyor
- The folding belt conveyor has a relatively simple structure and is easy to install and maintain.
- The conveyor belt is generally made of rubber material, which has good impact resistance and can withstand a certain degree of impact force.
- The folding belt conveyor can be folded after work, with a small floor space. It is a very ideal material conveying equipment for places with limited space.
- It can replace manual material handling, reduce labor costs, convey materials continuously and has high work efficiency.
TD Bucket Elevator
- Small driving power, adopting inflow feeding and induced discharge.
- The dense arrangement of large-capacity hoppers ensures that there is almost no material return and digging during material lifting, so the ineffective power is low.
- It has a wide lifting range and has few requirements on the type and characteristics of materials. It can not only lift general powder and small granular materials, but also lift materials with high abrasiveness. It has good sealing performance and causes little environmental pollution.
- It operates reliably. Advanced design principles and processing methods ensure the reliable operation of the whole machine, with good trouble-free operation performance.
- It has a high lifting degree, and the elevator runs stably, so it can reach a relatively high lifting height.
- It has a long service life. The elevator adopts the inflow method for feeding, without the need to dig materials with hoppers, so there is little extrusion and collision between materials.During the design process, it is ensured that there is little material scattering during feeding and unloading, which reduces mechanical wear.
- It can lift all conventional materials. For ordinary rubber belts, the temperature shall not exceed 60?. If heat-resistant rubber belts are used, the temperature can reach 200?.
- Small drive power: Adopting inflow feeding and inductive discharging, with dense arrangement of large-capacity hoppers, there is almost no material return or digging during lifting, resulting in low ineffective power for energy-saving operation.
- Wide material compatibility: It has few requirements on material types and characteristics, and can lift not only general powdery and small granular materials but also high-abrasiveness materials for diverse industrial applications.
- Good sealing performance: The fully enclosed machine body design effectively prevents dust leakage, realizes clean production, and meets environmental protection requirements for green workshops.
- Easy operation & maintenance: The access door is reasonably designed for convenient inspection and part replacement in case of faults, and the daily maintenance workload is small to reduce production downtime.