High-Power Vacuum Loader
- High-Power Vacuum Loader is a model specially developed for scenarios with large material consumption, catering to the high-volume material needs of industrial production.
- The motor power, feeding pipe diameter and hopper capacity all adopt enlarged configurations to meet the material handling requirements of large-scale industrial operations.
- Equipped with microcomputer control, it provides material shortage and overload alarms, ensuring safe and reliable operation of the material conveying system.
- It has a small size, occupies little space and features flexible operation, making it easy to integrate into different industrial production line layouts.
- Customizable one-machine multi-hopper type vacuum loaders are available to meet the diverse material conveying needs of different industrial production lines.
Overview
High-Power Vacuum Loader is a model developed for scenarios with large material consumption, long conveying distance, and granular material conveying. It is an ideal choice for industries requiring efficient handling of bulk granular materials.The motor power, feeding pipe diameter and hopper capacity all adopt enlarged configurations to meet customer requirements, ensuring stable and high-volume material transfer for industrial production.
High-Power Vacuum Loaders are widely used in raw material conveying for high-machine operations such as injection molding, extrusion machinery, and blow molding machinery. They can automatically feed materials to the machine's feeding port, optimizing the material supply process for industrial production lines.When the material barrel of the machine is short of materials, a signal will be sent to the High-Power Vacuum Loader, enabling timely material replenishment to avoid production interruptions.The vacuum loader uses the principle of air suction to convey plastic raw materials into the machine's material barrel. When the machine's hopper is full of raw materials, the vacuum loader will stop working, and resume conveying when the machine is short of raw materials again. This ensures that the machine's hopper is always full of raw materials, realizing uninterrupted material supply operation for continuous industrial production.High-Power Vacuum Loaders are designed for customers with large material suction demands, effectively meeting their required material suction volume to support high-efficiency production.
Technical Parameters
Technical Parameters
Model | Motor Power(kw) | Skip Capacity(L) | Material Diameter(mm) | Conveying Distance(m) | Output(kg/h) |
| ADP-1300 | 1.3 | 7.5 | 38 | 2-4 | 100-300 |
| ADP-1600 | 1.6 | 7.5 | 38 | 2-4 | 300-400 |
| ADP-2200 | 2.2 | 7.5 | 38 | 3-5 | 400-500 |
| ADP-3000 | 3 | 12 | 51 | 3-6 | 500-600 |
| ADP-4000 | 4 | 25 | 51 | 4-6 | 600-700 |
| ADP-5500 | 5.5 | 40 | 51 | 4-7 | 700-800 |
| ADP-7500 | 7.5 | 40 | 51 | 4-7 | 800-900 |
Your requirements are the basis for our development and a daily challenge to bring to fruition, please do not hesitate to inquiry us.
Pneumatic Conveying Pump
- High Energy Efficiency: Due to the reasonable fluidization structure, the material fluidization state is good, and the air consumption is significantly lower than that of similar products. After years of production and research, our company has improved the fluidization structure for many times, which greatly improves production efficiency and reduces energy consumption, helping users save operating costs.
- High Material-Gas Ratio: With good fluidization effect and low air consumption, the material-gas ratio is naturally high. Through laboratory tests, when the equivalent distance is within 500 meters, the material-gas ratio can reach more than 30Kg (ash)/Kg (gas), ensuring efficient material conveying.
- Low Material Flow Rate: The material flow rate during conveying is low, which results in small wear of the equipment's valves and pipelines and long service life of vulnerable parts, reducing the frequency of equipment maintenance and replacement.
- Strong Adjustment Function: It has various adjustment methods such as primary and secondary air intake adjustment, which can make the system operate under the optimal air consumption ratio and excellent fluidization state, adapting to different material conveying conditions.
- Unique Blockage Removal Method: It adopts a back-suction blockage removal method, which is simple, easy to implement and reasonable in operation. It only needs to lead the material-gas mixture to the silo or flue inlet through the blockage removal valve and pipeline, ensuring smooth operation of the conveying system.
- Easy Solution for Supporting Facilities: Due to low air consumption and low speed, the silo material-gas separation and filtration equipment can be smaller than that equipped with general bin-type pumps, and the air pollution caused is also small, meeting environmental protection requirements.
- Small Energy Consumption Coefficient: The energy consumption coefficient of the bin-type pump conveying system is below 65KW.h/t.m, which is more energy-saving compared with similar conveying systems.
- High Degree of Automation: It adopts a programmable (PLC) control system, and the entire working process can be fully automated. The system can be set to automatic or manual operation mode. The main control cabinet is installed in the system control room, reducing manual operation intensity and improving operation accuracy.
Electric Vacuum Feeder
- The power source of the whole set of equipment is compressed air, and no power supply is used;
- The equipment is easy and simple to disassemble and clean;
- The equipment operates with very low noise and does not generate heat or oil pollution;
- The powder conveying process is carried out in a closed environment, without dust leakage.
Split-Type Vacuum Loader
- The split-type vacuum loader is equipped with a stainless steel hopper, which ensures that raw materials are not contaminated during the conveying process.
- It adopts microcomputer control, featuring easy operation and precise control. Additionally, it is equipped with multiple alarm indicator lights to promptly remind operators of equipment status.
- The motor protection device of the split-type vacuum loader can extend its service life. The material shortage alarm can proactively notify customers to resolve the issue in a timely manner.
- It is equipped with an independent filter device for easy removal of accumulated dust; the filter inspection window allows customers to check the usage status of the filter and perform regular cleaning, ensuring the equipment's stable operation.
- The vacuum hopper (YMH) of the split-type vacuum loader can be directly installed on the hopper of the molding machine; the electric eye hopper (YVH) can be directly installed at the feed inlet of the molding machine, facilitating integration with production lines.
- A cyclone dust collector can be optionally configured for the split-type vacuum loader, which reduces the frequency of filter cleaning and is suitable for crushed material conveying.
- The YPV-U European-style two-material proportional valve (including an optional control box) can be optionally configured for the split-type vacuum loader, which is used for mixed use of new materials and crushed materials or immediate recycling of crushed materials.
- When crushed materials account for more than 30% of the conveyed raw materials, it is recommended to select a 14-mesh stainless steel filter screen for the split-type vacuum loader to ensure smooth conveying.
Dense Phase Conveying Tank
- The dense phase conveying tank has a more compact overall dimension.
- More energy-efficient, with air consumption about 70% of that of traditional conveying tanks.
- High solid-gas ratio brings high conveying efficiency.
- It uses high-pressure gas for conveying, with low air consumption and low operating cost.
- The conveying distance can range from several meters to several kilometers.
- The low air flow speed reduces pipeline wear and can also avoid the breakage of brittle particles caused by violent collision with the pipeline wall.
- There are no moving parts in the system, resulting in fewer failures and low maintenance costs.
- For materials with unstable chemical properties, specific gases can be used for conveying.
- The closed conveying pipeline is not affected by climate and surrounding conditions, preventing materials from being damped, contaminated, or mixed with foreign matters.
- Multiple conveying tanks can be used in combination to meet different conveying requirements of users.