SRL-W Series keeps your plastic products top quality


You want your plastic products to look good. You also want them to work well. The SRL-W Series Horizontal Mixing Unit helps you do this. It can mix, dry, and color large batches. It uses advanced heating and cooling systems. These systems keep materials at the right temperature. This helps stop problems with quality. Look at how it compares to older mixing units:

Feature

SRL-W Series

Traditional Mixing Units

Production Capacity

200L to 4000L

Below 200L

Mixing Consistency

Enhanced

Often less consistent

Speed Control

Adjustable up to 1000 rpm

Fixed speeds

Cooling Systems

Electric and water

Limited or none

Key Takeaways

  • The SRL-W Series helps mix, dry, and color plastic well. This makes sure your plastic is always good and works right. You can change the mixing speed up to 1000 rpm. This lets you pick the best speed for each material. It stops mixing too little or drying too much. The sealed design keeps dirt out. This keeps your materials clean and safe. Clean materials make better products. If you check and fix the SRL-W Series often, it will not break down. This helps your products stay good all the time. Using the SRL-W Series saves time and cuts down on waste. It also makes your products look the same every time. This helps your customers trust you.

SRL-W Series Features

Precision Mixing & Drying

You want your plastic resins to mix well and dry fully. The SRL-W Series lets you control this process. It uses a special mixing way that spreads materials out evenly. This gives you the same mixture every time. You can use it for PVC, boards, pipes, profiles, and even degradable plastics. The unit works with both powder and small pieces. Its strong build lets it handle tough jobs in many industries.

Here is a quick look at the technical details that help you get great mixing and drying:

Specification/Feature

Description

Mixing Process

Special mixing spreads materials evenly for a steady mixture.

Construction

Strong build works for many industrial jobs.

Design

Easy-to-use design makes it simple to run.

Application

Works in many fields for powder or small pieces.

Tip: You can change the mixing speed to fit your materials. This helps you stop under-mixing or over-drying.

srl-w series horizontal mixer features and benefits

Advanced Heating & Cooling

You want your plastic products to be high quality. The SRL-W Series uses smart heating and cooling to help you. Its tall shape gives a big cooling area. This helps materials cool fast and evenly. Hot and cold mixing blades work together for the best results. The double-sealed lid and air-powered opening keep your work area safe.

The control system uses top-quality tools. You get automatic control for exact work. This helps you keep the right temperature and stop problems like overheating or uneven cooling.

Specification/Feature

Description

Structure

Tall shape with big cooling area for better mixing.

Mixing Blades

Hot and cold blades work together for best results.

Sealing Mechanism

Double-sealed lid with air opening for more safety.

Control System

Uses top tools for automatic control and exact work.

 

high capacity pvc mixing system with advanced cooling

You can trust the SRL-W Series to help you meet important industry rules. These include standards for being green, indoor air quality, and using recycled materials. Here are some certifications that show the unit's focus on quality:

Certification/Standard

Description

Biobased Content Certification

Shows the product uses biobased materials.

Biodegradable

Shows the product can break down naturally.

Environmental Product Declaration Verification

Shares facts about the product's impact on the environment.

Formaldehyde Emissions Regulations (CARB/EPA Rule)

Makes sure the product meets formaldehyde rules.

Indoor Air Quality Certification

Shows the product is safe for indoor air.

Recycled Content Certification

Shows the product uses recycled materials.

Verra Plastic Waste Reduction Standard

Aims to cut down on plastic waste.

Anti-Caking & Dispersion

You want your materials to stay loose and not stick together. The SRL-W Series stops caking, so powders and small pieces do not clump. The mixing blades move materials to keep them apart. You get better mixing, so colors and additives spread out evenly.

  • You stop clumps and uneven spots in your finished product.
  • You get smooth, high-quality plastic items every time.
  • You save time because you do not need to stop and fix mixing problems.

Note: Good mixing means your products look and work better. You can meet what customers want for quality and trust.

The SRL-W Series gives you what you need to keep your plastic products top quality. You can mix, dry, and color with confidence. You can meet industry rules and make products that stand out.

plastic mixing machine for uniform color and texture

Production Benefits

Product Uniformity

You want every plastic product to look and feel the same. The SRL-W Series helps you reach this goal. Its advanced mixing system spreads colors and additives evenly. You do not get streaks or spots in your final products. When you use this unit, you can trust that each batch will match the last one. This is important for pipes, boards, and profiles. Customers notice when products look different. Uniformity builds trust in your brand.

  • Even color and texture in every batch
  • No more uneven surfaces or weak spots
  • Products meet strict quality standards

Tip: Consistent mixing means fewer rejects and less waste.

Contamination Reduction

You need clean materials to make high-quality plastics. The SRL-W Series uses a sealed design to keep dust and dirt out. Its double-sealed lid and air-powered opening protect your resins during mixing and drying. You do not have to worry about outside particles getting into your mix. This helps you avoid defects and keeps your products safe for use.

Contamination Risk

How SRL-W Series Helps

Dust

Sealed lid keeps it out

Moisture

Fast drying removes it

Foreign particles

Air-powered opening limits exposure

Note: Clean mixing means safer products for your customers.

Efficiency Gains

You want to save time and energy in your production. The SRL-W Series works fast and handles large batches. Its heating and cooling systems speed up the process. You can adjust the mixing speed to fit your needs. This means you can finish more work in less time. You also use less energy because the system heats and cools materials quickly.

  • Faster batch times
  • Lower energy costs
  • Less downtime for cleaning or fixing problems

When you use this unit, you make your whole process smoother. You get more products out the door and keep your costs down.

Real-World Impact

User Experiences

You might wonder how the SRL-W Series works in real factories. Many companies talk about their results. They say this mixing unit helps them make better products. It also helps them work faster. Here are some examples:

  • A big pipe company started using the SRL-W Series. Their pipes had the same color and strength every time. Workers did not need to fix as many mistakes.
  • A company that makes plastic boards had trouble with color before. After they got the SRL-W Series, their boards looked smooth and even.
  • In the car industry, Borromini S.r.l. used new 3D metrology tools. This helped them check parts faster and with more accuracy. Making good car parts became easier.

If you use the right mixing unit, your products can meet high standards. Customers will see the difference.

Quality Issues Solved

You might have problems like clumps, uneven color, or weak spots. The SRL-W Series helps you fix these problems. Its strong mixing blades keep powders and pellets moving. This stops caking and spreads colors and additives evenly.

Common Problem

How SRL-W Series Helps

Clumping

Keeps materials loose and free

Uneven color

Mixes colors evenly

Weak spots

Ensures full material blending

You can also stop contamination. The sealed lid and fast drying system keep dust and moisture out. Your products stay clean and safe to use.

Tip: Fixing these problems saves you money. It also helps your products stand out and builds a good reputation.

sealed design plastic mixer for contamination-free production

Integrating SRL-W Series

Setup & Installation

You want to get the most from your SRL-W Series. Start by planning how to fit the unit into your current workflow. Follow these steps to make sure you reach top quality and efficiency:

  1. Adopt a Quality Management Approach
    Set up systems and tools that help you focus on quality at every stage.
  2. Create a Quality Assurance Plan
    Write a plan that explains how you will meet your quality goals. Include steps for mixing, drying, and coloring.
  3. Enforce Quality Control Measures
    Check your process from start to finish. Use inspections and tests to catch problems early.
  4. Develop Quality Control Training Programs for Workers
    Teach your team how to use the SRL-W Series and follow quality rules.
  5. Enable a Multi-Channel Communication System
    Make sure your team can share ideas and report issues. Good communication helps you improve all the time.

Tip: Careful setup and training help you avoid mistakes and keep your products at a high standard.

Maintenance Tips

You need to keep your mixing unit in top shape for the best results. Regular care helps you avoid breakdowns and keeps your products consistent. Use these maintenance tips:

  • Schedule inspections to catch problems before they grow.
  • Use only original industrial pump spare parts for repairs.
  • Act fast if you see signs of wear or damage.
  • Check the unit visually every day for leaks or loose parts.
  • Run periodic checks on key settings and controls.
  • Replace worn parts on a set schedule to prevent failures.

Note: A well-maintained SRL-W Series gives you steady quality and saves you money over time.

By following these steps, you can fit the SRL-W Series into your workflow and keep it running smoothly. This helps you make high-quality plastic products every day.

You can trust the SRL-W Series to help you make great plastic products. It uses special mixing and cooling systems with sharp blades and a big cooling area. These features keep your materials strong and even. The table below shows how this unit helps you work faster and make better products:

Technical Aspect

Benefit

Advanced cooling systems

Makes cycles shorter and improves quality, stopping warping or stress inside.

Automation and Industry 4.0

Helps you work faster and save money, making your products better.

Many companies pick this unit because it cools fast, keeps things clean, and works very well. If you want better plastic products, think about using the SRL-W Series in your factory. Contact us to find out more.

industrial plastic mixing solution for pipe and board factories

FAQ

What types of plastics can I process with the SRL-W Series?

You can use the SRL-W Series for PVC, boards, pipes, profiles, and degradable plastics. The unit works well with both powder and small pellet forms. This gives you flexibility for many plastic manufacturing needs.

How does the SRL-W Series improve product quality?

The SRL-W Series mixes, dries, and colors materials evenly. You get uniform color and texture in every batch. The advanced heating and cooling systems help you avoid defects like clumping or weak spots.

Is the SRL-W Series easy to maintain?

Yes, you can keep the SRL-W Series in good shape with regular checks. Inspect the unit daily, use original spare parts, and replace worn parts on schedule. This helps you avoid breakdowns and keeps your products consistent.

Can I adjust the mixing speed for different materials?

You can adjust the mixing speed up to 1000 rpm. This lets you match the process to your material type. You avoid under-mixing or over-drying, which helps you get the best results.

Does the SRL-W Series help reduce contamination?

Yes, the double-sealed lid and air-powered opening keep dust and dirt out. Fast drying removes moisture. You get cleaner materials and safer plastic products for your customers.

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